Achieve inspection of multiple items and dimension measurement to improve productivity and quality through the automation of quality control!
The introduction of automatic inspection machines enables: ◆ Realization of full inspection ◆ Standardization of inspection criteria ◆ Preservation of evidence of inspection results ◆ Visualization of the inspection process.
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basic information
1. Functional Specifications - Inspection image storage function - Inspection quantity counter - Defect detection history function - Inspection image thumbnail display - Multiple variety switching function - Continuous NG occurrence warning function - Option: Factory IoT (A system can be built to check operational status remotely via mobile devices. Statistical processing of defect trends can also provide feedback to the manufacturing line.) 2. Equipment Specifications - Processing capacity: More than 300 pieces (2 rows) - Compatible with 2-row and 4-row conveyor lines - Automatic discharge mechanism for defective products - For 2-row conveyor lines, side view with 2 inspection cameras and 4 cross-section inspection cameras - 2 image processing controllers - Supports multiple variety switching - Power supply options: AC200V or AC100V are also possible Custom adjustments for conveyor height and pitch will be made to match existing conveyor systems.
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Applications/Examples of results
It is an inline appearance inspection device for products such as toilet paper and kitchen paper. It can be installed on existing production lines to conduct quality inspections and dimensional measurements of both cut surfaces and sides, with defective products being automatically ejected. It significantly contributes to increased productivity and quality improvement through automation.
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Company information
We gather our in-house technologies from the fields of software, optical systems, and device mechanisms to provide contract development of various software, image processing application devices, and solutions using smart devices. We often hear from users in many manufacturing sectors about their struggles with appearance inspection devices, such as "There are too many false detections and defective waste," "It wasn't supposed to be like this before implementation," and "We've reverted to visual inspection." At Ubiquitous Technologies, we take into account the various conditions unique to each user, including the target work, inspection installation lines, production equipment, operational methods, and environment. By considering everything from optical systems and control mechanisms to operation methods and the utilization of inspection results, we propose customized devices and systems tailored to our users' needs. Our dedicated engineers participate and respond in all stages, including initial meetings, on-site inspections, conceptual design, design development, implementation, and follow-up. We have a one-stop system that consistently handles optical condition setting, equipment selection, device mechanism design, electrical control design, and image processing software design in-house. Our team, composed of experienced production technology professionals rather than just engineers, develops "customer-oriented devices and systems" from the customer's perspective, maximizing the benefits of automation implementation for your company.
