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  6. [Case Study] Ideal for Work Style Reform! Assistance with Heater Selection and Development

[Case Study] Ideal for Work Style Reform! Assistance with Heater Selection and Development

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last updated:Aug 22, 2019

貞徳舎
貞徳舎
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I would like to introduce an example of what the heater manufacturer Seidokusha is actually doing!

We will assist you in selecting and developing heaters to help address the currently serious issues of work style reform-related law enforcement, personnel shortages, and a lack of successors (such as insufficient time for human resource training). ★Here are some examples. ■ We want heaters with a fast heating time. The customer's request was to "raise the temperature quickly." In response, we developed and delivered a high-power heater that achieves this in a short time. ■ We want heaters that are less prone to disconnection and easy to maintain. The customer's request was for "something that is less prone to disconnection and easy to maintain." Therefore, after several proposals and discussions, we suggested a suitable option from our lineup. ■ We want heaters with a long lifespan. We received a request to "extend the lifespan of the heater," and we proposed and delivered a heater that not only has a longer lifespan but also doubles the power. ■ We want to introduce equipment but want to confirm the product's performance. We brought a part of the customer's equipment to our facility, simulated its operation, and conducted a heating test using our heaters.

    Ceramic HeaterOther heatersIndustrial Furnace
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[Case Study] Ideal for Work Style Reform! Assistance with Heater Selection and Development

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  • Related Link - https://teitokusha.co.jp/ceramic-html/

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Chodokusha Co., Ltd. - Company Overview

Chodokusha Co., Ltd. - Company Overview

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A must-see for those struggling with heat treatment! Selection guide.

A must-see for those struggling with heat treatment! Selection guide.

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[Case Study] Ideal for Work Style Reform! Assistance with Heater Selection and Development

[Case Study] Ideal for Work Style Reform! Assistance with Heater Selection and Development

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We will assist you in selecting and developing heaters to help address the currently pressing issues of work style reform-related law enforcement, staff shortages, and a lack of successors (such as insufficient time for personnel training). ★Here are some examples. ■ We want heaters with a fast heating time. The customer's request was "to raise the temperature quickly." In response, we developed and delivered a high-power heater that heats up in a short time. ■ We want heaters that are less prone to disconnection and easy to maintain. The customer's request was for "something that is less likely to disconnect and is easy to maintain." Therefore, after repeated proposals and discussions, we suggested a suitable option from our lineup. ■ We want heaters with a long lifespan. We received a request to "extend the lifespan of the heater," and we proposed and delivered a heater that not only has a longer lifespan but also doubles the power. ■ We want to introduce equipment but want to confirm the product's performance. We brought a part of the customer's equipment to our company, simulated its operation, and conducted a heat-up test using our heaters.

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[Case Study] Improvement of Heating Element Arrangement, Heat Distribution Testing of Heaters, etc.

[Case Study] Improvement of Heating Element Arrangement, Heat Distribution Test of Heaters, etc.

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Products from Teitokusha can undergo a full model change, but there are also many opportunities for minor changes through a slight shift in perspective while cherishing the items you are currently using. I would like to introduce a few examples of what we are actually doing. I would be happy if you could also share this with others in your department and related parties. ■ Improvement of Heating Element Arrangement This is a proposal using ceramic fiber, but due to the thermal characteristics, the lower side inevitably becomes low temperature. Therefore, we proposed an arrangement that collects heat on the bottom side. Additionally, it is possible to adjust the thermal capacity by widening or narrowing the coil winding pitch. ■ Heat Uniformity Testing of Heaters To achieve uniform temperature distribution in heat treatment heaters manufactured for the automotive industry, we are conducting optimization verification tests on the placement of the workpieces, circuit separation, and output adjustments. There are many things that can be realized by making slight improvements while keeping the core intact. I hope that among our customers, there are those who think, "We have been struggling with this too. Let's consult about it."

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貞徳舎

貞徳舎

Industrial Electrical Equipment

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Since its founding in 1891, we have progressed as a manufacturer specializing in refractory materials and continue to produce refractory bricks and insulators for electric furnaces. Our main products today are industrial electric heaters, and we excel in the design and manufacturing of heaters for electric furnaces that operate in harsh environments with extreme temperature fluctuations, creating them to order. Using metal heating elements, we provide electric furnace heaters that can withstand temperatures up to 1200°C, which are used in furnaces for processes such as carburizing and quenching of iron, as well as bending glass. Additionally, as a new product, we have successfully developed and commercialized a hot air generation device by combining metal heating element processing technology with ceramic insulator manufacturing technology. Our motto is to thoroughly address our customers' concerns and challenges and to stay with them until solutions are found. Based on the technology and know-how cultivated over more than 125 years of history and achievements, we are ready to assist with any inquiries related to heat.

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