Daikin's 40-year challenge of "eliminating wood" has been solved with an all-cardboard solution! Our company has achieved what has been attempted many times before but never accomplished!
In the 2019 Japan Packaging Contest, we received the Japan Star Award "Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director Award"! We successfully transformed the wooden frame packaging used for heavy shipments at Daikin Industries into all cardboard! We achieved the long-standing challenge of "eliminating wood" that had persisted for 40 years! 【Before Improvement】 - All packaging used wood (fumigated products). - A dedicated craftsman was required for wooden frame assembly. - The aging of these dedicated craftsmen and the shortage of labor became a serious issue. 【Improvement Goals】 1. Make it a specification that anyone can handle. 2. Reduce the weight of wooden frame packaging. 3. Reduce total logistics costs. 【After Improvement】 1. All cardboard packaging (achieving ease of assembly, unpacking, and disposal). 2. Clear three-tier stacking. 3. Four-way entry pallets compatible with electric hand trucks. 【Improvement Effects】 Elimination of wood… 100% reduction Dedicated workers… 100% reduction Packaging time… 67% reduction Packaging material weight… 50% reduction Total cost… 20% reduction ⇒ For more details, please download the catalog.
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basic information
Nabiace Co., Ltd. is a manufacturer of reinforced cardboard specializing in export packaging and packaging design for heavy goods. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose cost reductions across logistics as a whole by reducing the labor involved in packaging operations, improving transportation/loading efficiency, streamlining storage, enhancing unpacking ease, and facilitating disposal through effective packaging design. ●Nabiace Co., Ltd.● ★Improvement case studies https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp
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Price range
P2
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Applications/Examples of results
■Awards in the Japan Packaging Contest (Hosted by the Japan Packaging Technology Association) 2005: Minister of Economy, Trade and Industry Award - "Surface Protection Film Collective Packaging" 2007: Division Award - "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award - "Headlight Packaging" 2009: Minister of Economy, Trade and Industry Award - "Collective Packaging of 40 Export Chairs" (Highest Award of the Contest) 2010: Logistics Award - "Roll Suspended Packaging (2 pieces)" 2011: President of the Japan Chamber of Commerce and Industry Award - "All Cardboard Packaging for Large Copiers" 2013: Logistics Award - "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award - "Bulk Packaging" 2015: Logistics Award - "Improvement of Paper Joint Lock" 2016: Division Award - "All Cardboard Packaging for Aircraft Seats" 2017: Logistics Award - "Roll Suspended Packaging" 2018: Division Award for Large and Heavy Goods Packaging - "Roll Product Suspended Packaging" 2018: Logistics Award - "Development of Slip Master" 2019: Minister of Economy, Trade and Industry Award - "Complete Cardboard Conversion from Wooden Frame Packaging" 2019: Logistics Award - "All Cardboard Packaging for Gear Grinding Wheels"
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Company information
Naviace Co., Ltd. celebrated its 70th anniversary in January 2025. In August 2023, the group company "Naviace Kanto Co., Ltd." completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). The facility has expanded its production capabilities for reinforced cardboard "Naviace" and cardboard pallets "Navi Palette" and has relocated. This strengthens the supply capacity from the Kanto region to the Tohoku region, establishing a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Naviace/Naviace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts and machinery to electronics, chemicals, and food sectors. ■ Company Overview Company Name: Naviace Co., Ltd. (Formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Factory/Sales Office: Kameyama City, Mie Prefecture Kakegawa Factory/Sales Office: Kakegawa City, Shizuoka Prefecture Kanagawa Sales Office: Atsugi City, Kanagawa Prefecture Naviace Kanto: Itakura Town, Ora District, Gunma Prefecture
