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  5. Other safety equipment
  6. The valve was broken...

The valve was broken...

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last updated:May 20, 2022

ロス・アジア
ロス・アジア
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Do you notice the malfunction? Valves without monitoring devices make it difficult to detect failures. If both valve bodies fail, the press will not stop...

Scene content As usual, the press operation was underway, but one side of the valve had already malfunctioned. The operator continued to operate without noticing the signs of one-sided failure (air leakage from the exhaust port)... When the power to the valve was turned OFF, both valve bodies failed, resulting in none of the valves closing, which meant that secondary air could not be exhausted, and the press would not stop. The operator could face a "pinching accident."

    Other safety equipment
バルブが壊れていたなんて・・・.jpg

The valve was broken...

バルブが壊れていたなんて・・・.jpg
バルブが壊れていたなんて・・・.jpg
  • Related Link - https://www.youtube.com/watch?v=F0K5TXXx8Ak

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basic information

Key Points of Labor Safety/Machine Safety The "monitor (surveillance device)" detects valve body failures. There are limitations to human checks for air leaks. Most old presses do not have monitors, and extreme caution is required during operation.

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Applications/Examples of results

Do you notice the malfunction? Valves without monitoring devices make it difficult to detect failures. If both valve bodies fail, the press will not stop, increasing the risk of "pinch point accidents." Scene content: While performing press operations as usual, one side of the valve had already failed internally. The operator continued to operate without noticing the signs of one-sided failure (air leakage from the exhaust port)... When the power to the valve is turned OFF, if both valve bodies fail, none of the valves will close, so the secondary side air will not be exhausted, and the press will not stop. The operator may face a "pinch point accident." Labor safety/machine safety points: The monitoring device detects valve body failures. There are limits to human checks for air leaks. Most older presses do not have monitoring devices, so extreme caution is necessary during operation.

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Oil Pneumatic Machinery Safety Solutions - Oil Pneumatic Machinery Safety Catalog

Oil Pneumatic Machinery Safety Solutions - Oil Pneumatic Machinery Safety Catalog

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WhitePaper_The solenoid valve protects the safety of machines and workers._PRA001

WhitePaper_The solenoid valve protects the safety of machines and workers._PRA001

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By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

By adhering to the White Paper specifications, productivity can be enhanced and safety promoted.

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WhitePaper_When security is the most important, a redundant valve with monitoring functionality is necessary_RPA003

WhitePaper_When security is the most important, a redundant valve with monitoring functionality is necessary_RPA003

TECHNICAL
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[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

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Company information

ロス・アジア

ロス・アジア

Industrial Machinery

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Ross Asia Co., Ltd. is the Japanese subsidiary of the American company Ross Controls (established in December 1973). Since its founding in 1921 as a manufacturer of pneumatic equipment, Ross Controls has been widely adopted across various industrial sectors. Celebrating its 100th anniversary in 2021, the company now has manufacturing and sales bases in the United States, Germany, France, the United Kingdom, Japan, China, Brazil, India, and Canada, providing ISO-compliant products and products that meet safety standards in various countries. Ross Asia covers the Asian region excluding China and India, manufacturing, selling, and servicing Ross products in response to the safety requirements of key industries in each country. (ISO 9001 certified) [About Ross Controls] Based in Ferndale, Michigan, Ross designs and manufactures pneumatic valves and control systems and is globally recognized as a leader in fluid power safety solutions and poppet valve technology. Ross offers standard and customized ROSS/FLEX solutions for industrial machinery and automation applications. Keywords: Ross Asia, machine safety, pneumatic safety, hydraulic safety

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