All specifications of gears can be fully processed from blanks to cutting! Quick gear production with a minimum delivery time of 2 days.
"Direct Gear Milling" is a gear direct processing service that achieves complete formation processing identical to hob machining through a unique program. It utilizes KANEKO's independently developed "End Mill Gear Cutting Program." It is possible to process shapes other than the tooth surface, such as the tooth root shape, in the same configuration as hob machining. Additionally, because we use our own developed program, we can flexibly respond to the requirements of automotive gears, such as tooth tip chamfering, pro-tube balance, and tooth surface shape correction. 【Features】 ■ Significantly reduced lead time for prototype special gears ■ Fast gear production with the shortest delivery time of 2 days ■ Utilizes the independently developed "End Mill Gear Cutting Program" ■ Achieves complete formation processing of gears using commercially available end mills with a compound lathe ■ Responds to small lot gear manufacturing needs with overwhelming short delivery times and low prices *For more details, please refer to the PDF document or feel free to contact us.
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【Other Features】 ■ With just one CNC lathe and commercially available tools, all processing from blank to gear cutting for any specifications can be achieved. ■ Unique programming enables complete generation processing identical to hob processing. ■ Flexible response to requirements such as tooth surface shape correction. ■ Compared to processing with 3D CAD/CAM and general-purpose NC machines, processing time and accuracy are significantly improved. *For more details, please refer to the PDF document or feel free to contact us.
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【Adaptation Processing】 ■ Prototyping of gears with special specifications that cannot be processed with standard hobs ■ The possibilities for application range are limitless, including special gears such as helical gears *For more details, please refer to the PDF document or feel free to contact us.
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As a specialized manufacturer of gears, our company has always pursued innovative processing technologies and strict quality control. We deliver the best solutions to all industries, from automotive and medical to aerospace and defense, with our original gear creation technology.
![[Processing Example] Lathe Processing and Gear Cutting (Material: S45C/CAC502)](https://image.mono.ipros.com/public/product/image/51f/2000609719/IPROS52838277743084501325.png?w=280&h=280)
![[Processing Examples] Lathe Processing, Gear Cutting, Machining, High Frequency](https://image.mono.ipros.com/public/product/image/2f3/2000609728/IPROS12026331386132153886.png?w=280&h=280)
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