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  5. Welding robot
  6. A game changer in surface grinding automation! The new standard in robotic grinding.

A game changer in surface grinding automation! The new standard in robotic grinding.

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FerRobotics

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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We will not leave 3K jobs to the next generation of children. We will eliminate the shortage of skilled workers. Robot polishing that gives robots human-like senses through high-speed autonomous correction control of contact force.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

    Welding robot
FerRobotics製品写真.jpg

A game changer in surface grinding automation! The new standard in robotic grinding.

FerRobotics製品写真.jpg
FerRobotics製品写真.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Resolution of the risk of inheriting skilled worker issues - Relief for workers from the 3K jobs (Dirty, Dangerous, Demanding) - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through processing with constant pressure Maximum pressing force (contact force) from 100N Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, bonding, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    Using our patented technology, Active Compliant Technology (ACT), we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback to enable greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a steady pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes where automation was previously unattainable. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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ACF Series

ACF Series

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Automating the polishing process for pottery and ceramic products. Leaving no 3K jobs for the next generation. Solving the shortage of skilled workers. Robot polishing that gives robots human-like sensitivity with high-speed autonomous force correction control!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it consistently maintains uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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The best solution for robotic polishing.

A game changer in grinding and polishing automation! Setting a new standard for robotic polishing! Leaving 3K jobs for the next generation of children is not an option. Solving the skilled labor shortage. Robotic polishing that gives robots a human-like sense with high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology increases the speed at which devices and robots can move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the extension and contraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, further assisting in improving the processing speed of robotic polishing. Moreover, since it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, it ensures a consistent contact pressure from any angle, enabling a finish without processing irregularities.

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Automating the polishing process for pottery and ceramic products. Leaving no 3K jobs for the next generation. Solving the shortage of skilled workers. Robot polishing that gives robots human-like sensitivity with high-speed autonomous force correction control!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects tool load changes due to gravity based on the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Leaving no 3K jobs for the next generation. Solving the shortage of skilled workers. Building a polishing robot system that equips robots with human-like sensory capabilities through high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding with a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

robot

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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