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  6. [Introduction of Improvement Case Studies] Cost Reduction Case through Reduction of Setup Times

[Introduction of Improvement Case Studies] Cost Reduction Case through Reduction of Setup Times

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last updated:Apr 13, 2022

タアフ
タアフ
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25% reduction in total processing time! Significant reduction in setup work through the review of clamp tools (multiple parts handling)!

We would like to introduce a case study conducted by TAAFU Co., Ltd. that improved machining processes by reducing the cutting time of equipment parts. The key improvement was the review of machining equipment from a vertical machining center to a 5-axis controlled horizontal machining center, enabling unmanned operation during nighttime. Additionally, by adopting an external clamp (CP124-03202 Imao) and reviewing the clamping tools, we achieved increased work efficiency. As a result, the improvement effect led to a 25% reduction in machining time. [Case Study] ■Part: Equipment part ■Material: SUS303 ■Part dimensions: 15mm x 67mm x 98mm *For more details, please refer to the PDF document or feel free to contact us.

    Other machine elementsProcessing Contract
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[Introduction of Improvement Case Studies] Cost Reduction Case through Reduction of Setup Times

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【Improvement Points】 ■ Review of processing equipment: Vertical M/C → 5-axis controlled horizontal M/C (unmanned operation at night) ■ Multiple workpiece jigs: Vice clamps (3 each for processes 1 and 2) → Jigs (6 each for processes 1 and 2) ■ Increased work efficiency through review of clamping tools: Adoption of external clamps (CP124-03202 Imao) *For more details, please refer to the PDF document or feel free to contact us.

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Precision Cutting Processing "Q&A Collection"

Precision Cutting Processing "Q&A Collection"

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Introduction of key points for processing improvement.

Introduction of key points for processing improvement.

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Improvement Case Collection Vol. 2

Improvement Case Collection Vol. 2

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[Case Study Collection] Reduction of Processing Time: Improvement of Actual Cutting Time

[Case Study Collection] Reduction of Processing Time: Improvement of Actual Cutting Time

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Case Studies on Improvement: Shortening Processing Time

Case Studies on Improvement: Shortening Processing Time

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Aluminum Parts Processing Case Studies

Aluminum Parts Processing Case Studies

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[Case Studies of Parts Processing] Stainless Steel and Steel Parts

[Case Studies of Parts Processing] Stainless Steel and Steel Parts

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Precision Machining Parts Case Study Collection Vol. 2

Precision Machining Parts Case Study Collection Vol. 2

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TAAFU Inc. Business Introduction

TAAFU Inc. Business Introduction

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Company information

タアフ

タアフ

Machine elements and parts

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Our company specializes in cutting and processing aluminum, iron, and stainless steel. We excel in precision machining of high-precision parts and appearance-critical components where scratches are not allowed, catering to customer needs from small lots to mass production. We have expanded our processing capabilities to include parts for semiconductors and various devices, cleanroom and medical robot components, and in recent years, complex-shaped aircraft parts. We provide products and services with "absolute quality" to ensure customer satisfaction in terms of quality, precision, and delivery time.

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