[Introduction of Process Improvement Case] Cost Improvement through Nighttime Unmanned Operation
Change of processing equipment and review of jigs enabled unmanned operation at night! As a result of improvements, processing time was reduced by 18% (aluminum parts).
We would like to introduce a case study conducted by TAAFU Corporation, which shortened the machining time for industrial robot parts. The improvement point was the review of processing equipment from vertical machining centers to 5-axis controlled horizontal machining centers, achieving unmanned operation during nighttime. Additionally, by switching from drill (high-speed tool steel) to carbide tools, the machining speed increased. As a result, the improvement effect led to an 18% reduction in machining time. [Case Study] ■Part: Robot parts ■Material: A5052 ■Part dimensions: 15mm x 67mm x 98mm *For more details, please refer to the PDF document or feel free to contact us.
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【Improvement Points】 ■ Review of processing equipment: Vertical M/C → 5-axis controlled horizontal M/C (unmanned operation at night) ■ Multiple workpiece jigs: Vice clamp (1 piece for each of processes 1 and 2) → Jigs (8 pieces for each of processes 1 and 2) ■ Review of tools: Drill (high-speed tool steel) → Carbide tools (increased processing speed) *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company specializes in cutting and processing aluminum, iron, and stainless steel. We excel in precision machining of high-precision parts and appearance-critical components where scratches are not allowed, catering to customer needs from small lots to mass production. We have expanded our processing capabilities to include parts for semiconductors and various devices, cleanroom and medical robot components, and in recent years, complex-shaped aircraft parts. We provide products and services with "absolute quality" to ensure customer satisfaction in terms of quality, precision, and delivery time.
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