Towards efficient painting: Achieving teaching-less painting with SWANIST.
Release operators from the teaching tasks of painting robots - SWANIST. Swanist solves the difficult problem of robot teaching. Swanist is a "Teaching Assistant Software" developed specifically for Swan robots. It reduces the previous work processes and allows for painting simulations in a virtual space while viewing a screen linked to the actual robot. It simplifies the workability of painting production, contributes to reducing painting costs, decreasing paint consumption, improving quality, managing film thickness, enhancing maintenance efficiency, addressing environmental concerns, and suppressing VOC emissions.
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basic information
◆Features 〈Simplification of Work Processes〉 The tasks of inputting points, editing, and creating registration programs have been simplified, allowing for the import of 3D data and painting simulations to be conducted at an unprecedented speed. 〈Robot Teaching Without Difficult Programming Languages〉 No input instructions using robot programming languages are required. You only need to register the S point (start point), W point (turning point, spray width), and D point (depth point, size of the plane). No special knowledge is necessary. 〈Painting Simulation and Data Creation〉 In a virtual space, actual painting is reproduced. This allows for the confirmation of painting productivity (time reduction, film thickness management, teaching behavior) on the screen. Additionally, by sending the completed data to the robot, similar reproduction becomes possible, enabling immediate implementation of the same painting even from a distance by simply sending the data. 〈Evolution〉 Swanist is continuously evolving towards completely teaching-less painting. We are currently developing technology for fluid analysis of paint mist behavior, paint film, and film thickness, aiming for more advanced virtual painting.
Price information
We do not sell Swinisto software alone.
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Applications/Examples of results
Aiming for a world without teaching, we are gradually developing and releasing it. ● For pre-painting simulation. ● Cost estimation. Creation of offline teaching data. ● Check the status of robots in production via smartphone. Among other things, real-time verification (smartphone-based Swannist viewer).
Detailed information
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<3D Data Loading and Work Placement> All information about the main body, gun, and workpiece is reflected on the screen, and it is possible to visually operate using 3D animation. Furthermore, scanned workpieces can easily have their diameter and quantity changed, and the position and angle of the workpieces can be freely adjusted with the mouse.
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"Automatic Pathline Generation Automatic Teaching" Based on the imported work data, the distance and angle between the work and the gun are adjusted, and teaching points are registered.
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<Painting Simulation> Create teaching data and simulate it in a virtual space. At the same time, it can be reproduced in motion using a swan robot.
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"Coating Production Online Coating" All information, including teaching data and startup data, is digitized and transferred to the Swan Robot. This allows for online reproduction of painting from a distant location.
Line up（4）
| Model number | overview |
|---|---|
| Swan 1600-4T: Standard Type | For painting with circular jigs including workpieces with a diameter of 500mm or less. |
| Swan 1200-4T | For painting with circular jigs including workpieces with a diameter of 500mm or less. |
| Swan 1400-2T | Conveyor device, 2-table specification. For painting heavy items such as vehicle wheels and motors. |
| Swan-S | No conveyor device, W turnless robot. For painting large workpieces. When laying out multiple Swans on a conveyor line. |
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Company information
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and enhances profit effectiveness. We are developing solutions to meet the demands of improving quality, lowering painting costs, and increasing profits comprehensively and simultaneously. Thinking because it does not exist in the world Takubo Engineering independently thinks of systems that meet the needs of painting management because there are none available. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added a self-standing explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: Line dancer, Swan Hot air drying furnace: Dry Tech Painting booth: Oil Booth Conveyor line: Dragon Line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch Gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system, drying system, and other painting systems