Mass production: Case study of a small automatic painting machine introduction
NEO Easy Coater Flat
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【Customer's Concerns】 - Wants to implement mass production of products. - Shortage of manpower. - Variability in quality, unable to stabilize quality. - Productivity is not improving due to manual work. 【NCC's Proposal】 - Proposing the introduction of the NCC original automatic painting machine "NEO Easy Coater Flat," which allows for flexible customization to meet customer needs, to improve productivity and stabilize quality. 【Implementation Effects and Feedback】 - Stabilization of quality and improvement in productivity through automation. - With three units introduced, all can be operated by one person, resolving the manpower shortage. - Successfully introduced equipment with a sense of security.
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basic information
【Device Details】 The NEO Easy Coater Flat programs the basic operations of air spray painting, allowing for the automation of tasks that were previously done manually, contributing to quality stabilization and mass production. Since this was the first introduction of an automatic painting machine, we addressed safety concerns by installing pinch prevention sensors to ensure that no injuries or troubles occur during operation, and designed it to stop automatically when it detects a human hand. Furthermore, to improve operability, frequently used buttons are positioned at the front of the device to ensure good workability.
Price range
P6
Delivery Time
Applications/Examples of results
- Flat coating - Spray coating - Adhesive application - Alleviation of labor shortage - Improvement of coating quality
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![[Case Studies of Equipment Introduction] No. 1 in Solving Manufacturing Site Issues! NCC Corporation, Nagano Prefecture](https://image.mono.ipros.com/public/catalog/image/01/d1f/796867/IPROS16498217624969264931.jpeg?w=120&h=170)
Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.
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