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  6. [Research and Development] Cost Reduction through Warm Dry Pressing Processing Method

[Research and Development] Cost Reduction through Warm Dry Pressing Processing Method

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last updated:Jul 27, 2021

清水工業
清水工業
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The development of the warm dry squeezing processing method enables improved material yield and cost reduction!

Our company is developing a warm dry drawing and forging process for stainless steel plates using ceramics. In the manufacturing of automotive engine parts targeted by this project, machining is currently being used, but it has poor material yield, a high number of processes, and consequently high costs. There is a demand to switch to press processing to reduce costs. Therefore, we will change the material of the parts to stainless steel and achieve shaping through press processing, aiming to improve material yield and reduce processing costs. [Available Products and Services] ■ A multi-process warm drawing and forging method that can improve material yield and reduce costs ■ Warm ceramic molds *For more details, please refer to the PDF document or feel free to contact us.

    Engine parts
2020-10-28_11h46_47.png

[Research and Development] Cost Reduction through Warm Dry Pressing Processing Method

2020-10-28_11h46_47.png
2020-10-28_11h46_47.png
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**Research and Development Achievements** ■ Development of Multi-Stage Warm Stamping and Drawing Processing Method - Selected the material for the ceramic die and identified the necessary fundamental characteristics through testing to design the process using that mold material. ■ Development of Warm Ceramic Molds - Determined an appropriate structure for the ceramic die and die holder that prevents breakage. ■ Development of Practical Technology - Confirmed that it is possible to mold the target shape in 10 processes using a lubricant that does not require a cleaning process. *For more details, please refer to the PDF document or feel free to contact us.*

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[Research and Development] Metal Press Processing

[Research and Development] Metal Press Processing

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清水工業

清水工業

Machine elements and parts

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Located along the pristine Igarashi River in Sanjo City, surrounded by lush greenery, we primarily focus on automotive parts, designing and manufacturing molds for press parts and plastic parts, as well as processing press parts, insert molding of plastic parts, and injection molding. We assemble press and plastic products according to customer requirements, enabling short lead times and significantly reducing mold costs, thereby lowering initial development expenses. Furthermore, we ensure thorough quality control and quality assurance for molds and products by obtaining ISO/TS16949 certification.

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