"Overheated steam generation device" significantly reduces environmental impact for cleaning and recycling applications!
Heat treatment and cleaning that considers workers and the environment can be performed using superheated steam. It achieves the use of no chemicals and the recycling of waste.
■Examples of Environmental Load Reduction Uses■ - From chemical cleaning to superheated steam cleaning - Recycling of plastics and carbon fibers - Carbonization or volume reduction of waste - Gasification or fuel conversion of specific materials The superheated steam generator UPSS can produce superheated steam at temperatures ranging from 200 to 1200°C with precise temperature control of ±1°C. We can also accommodate large-capacity types with a steam output of around 6000 kg/h as needed. Superheated steam can be supplied to required locations or incorporated into customer equipment for use. In addition to superheated steam, various fluids such as air, nitrogen, and argon can also be heated.
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【Specifications】 Steam Temperature: 200–1200℃ Steam Flow Rate: 1–6000 kg/h Type: W Series - Generates superheated steam from water (Max. 240 kg/h) S Series - Generates superheated steam from saturated steam (Max. 6000 kg/h) D Series - Generates superheated steam by heating pipes Power Supply Frequency: Three-phase 50Hz/60Hz 【Features】 - Generates ultra-high temperature superheated steam, enabling processing and heat treatment not possible with conventional superheated steam - Precise temperature control with a superheated steam temperature accuracy of ±1℃ - Reduces running costs with a high thermal efficiency of 95% - Since it uses commercial frequency, it is not subject to radio wave laws Superheated steam operates at atmospheric pressure and does not require a handling license for simple boilers Easy operation for anyone - Reduces operational costs with simple maintenance Kyoto Sales Office: 075-581-5691 Kanto Sales Office: 045-475-5120 *For details, please contact us or refer to the catalog.
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Applications/Examples of results
【Examples of Use】 ○Cleaning of molds ⇒Cleaning of rubber and resin adhered to the surface of molds for resin molding. Due to the low oxygen environment and high temperature, cleaning through melting or sublimation of the resin is possible. ○Reduction and carbonization of waste ○Gasification and fuel production from organic materials ○Fiber recycling of fiber-reinforced plastics ○Debinding of ceramics ⇒Improvement of productivity and shortening of development cycles due to reduced debinding time ○Degreasing and drying of machine parts ⇒Degreasing and drying can be done quickly without oxidation ○Sterilization and disinfection treatment ⇒Sterilization and disinfection of medical instruments and food/food containers using high-temperature steam ○Reflow treatment of tin plating ⇒Reduction of whisker phenomenon, stress relief, prevention of oxidation ○Heat treatment, surface modification, and melting of metals ○Baking of food ⇒It is also possible to create grill marks on food. ○Drying of powders, metals, and coatings ○Explosion-proof heat source
Detailed information
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[Experiment] Aluminum Melting Aluminum (40mm square) was sprayed with superheated steam at 1000°C and melted in about 5 minutes. It is characterized by the ability to melt the required amount near the mold, and the low-oxygen condition of the superheated steam prevents the formation of an oxide film on the surface of the melted aluminum.
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[Experiment] Carbon Fiber Recycling Cut golf shafts were exposed to 1000°C superheated steam, which sublimated the resin and returned it to a fiber state in about one minute. This recycling method is attracting attention for keeping the damage to the carbon fibers extremely low.
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【Experiment】Filter Cleaning Cleaning a strainer with resin buildup using superheated steam at 500°C, completely sublimating the resin in about one minute. Superheated steam reaches every corner of the object, making it effective for cleaning parts with very fine nozzles or complex shapes.
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[Experiment] Carbonization of Food Fresh mandarins were carbonized using superheated steam at 300°C. Since superheated steam is in a low-oxygen state, it reprocesses waste into high-quality charcoal.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.