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  6. Technical Data: Behavior of Electrode Pressure in the Resistance Welding Process of Aluminum Alloys

Technical Data: Behavior of Electrode Pressure in the Resistance Welding Process of Aluminum Alloys

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last updated:Jun 11, 2026

True Soltec Co., Ltd.
True Soltec Co., Ltd.
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Achieve stabilization of weld quality through the measurement of electrode pressure, application note available!

This document presents a method for measuring electrode pressure using a piezoelectric strain sensor in resistance spot welding of aluminum alloys. To maintain stable quality in resistance welded joints, it is necessary to manage welding current, duration of current flow, and electrode pressure during the welding process; however, there are not many cases where electrode pressure is managed in-process. The method presented in this document enables the measurement of electrode pressure during current flow. If you are looking for tips to improve the efficiency of the resistance welding process, please take a look. 【Key Points】 ◎ Measure electrode pressure "during current flow," which is typically measured between processes. ◎ Introduces actual examples of measuring the behavior of electrode pressure during current flow. ◎ Suggests the possibility of detecting the occurrence of spatter. *For more details, please refer to the PDF document or feel free to contact us through our website.

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Technical Data: Behavior of Electrode Pressure in the Resistance Welding Process of Aluminum Alloys

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Our company develops, manufactures, and sells inspection equipment and labor-saving devices using load sensors, strain sensors, lasers, and image processing. If you are facing challenges with quality control, please feel free to consult us.

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*For more details, please refer to the PDF document or feel free to contact us through our website.

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Technical Data: Behavior of Electrode Pressure in the Resistance Welding Process of Aluminum Alloys

Technical Data: Behavior of Electrode Pressure in the Resistance Welding Process of Aluminum Alloys

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Charge output type piezoelectric strain sensor 'PSA'

Charge output type piezoelectric strain sensor 'PSA'

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Charge Amplifier for Piezoelectric sensor 'CAB2'

Charge Amplifier for Piezoelectric sensor 'CAB2'

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True Soltec Co., Ltd.

Testing, Analysis and Measurement

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Since its establishment in 1988, True Soltec has consistently provided an "inline inspection system" that conducts 100% quality inspection of materials and processing assembly for automotive parts within the manufacturing line. This business model delivers optimized solutions for sensors, electrical circuits, application software, and mechanical components tailored to the site. In recent years, the required quality levels have significantly increased, and our customers' manufacturing sites have expanded from domestic to overseas, placing greater importance on not only precision but also improved operability and remote technical support. As needs become increasingly complex and diverse, we will continue to develop products accordingly while establishing a technical support system for remote locations. True Soltec contributes to improving customer quality and productivity through measurement technology using sensors.

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