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  6. High efficiency! Super hard drill [Processing example: CFRP] Zero burr for CFRP

High efficiency! Super hard drill [Processing example: CFRP] Zero burr for CFRP

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GK-HCZ DLC

last updated:Feb 02, 2023

ギケン
ギケン
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The "GK-HCZ" Zero Burr Drill is a revolutionary hybrid drill that finishes everything from pilot hole processing to deburring and reaming in a single operation!

The Zero Burr Drill is a revolutionary hybrid drill that enables one-shot processing without a pilot hole, suppressing burrs and achieving hole accuracy of H6 or better. This is a case study of processing carbon fiber CFRP, which is considered difficult to machine. Carbon fiber tends to produce severe burrs, delamination, and chipping during processing, and the cutting tools also wear out quickly. By using the 'GK-HCZ', we can suppress burrs, delamination, and chipping, successfully achieving clean hole drilling with just one carbide drill! [Processing Case] ■ Tool Used: GK-HCZ DLC (Drill for CFRP) ■ Coating: DLC ■ Material: CFRP (Thermosetting Carbon Reinforced Plastic) ■ Cutting Conditions: S=2500 F=50 ■ Size: φ3.0 to φ12.0 ■ Regrindable Simultaneous drilling of CFRP and aluminum can also be done cleanly without delamination. Regrinding is possible, allowing for regeneration. *For more details, please refer to the PDF document or feel free to contact us.

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High efficiency! Super hard drill [Processing example: CFRP] Zero burr for CFRP

09 CFRP穴あけ(側面)容量小01.jpg
09 CFRP穴あけ(側面)容量小01.jpg
  • Related Link - http://www.kk-giken.com/original/

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basic information

This series is an innovative "hybrid drill" developed in collaboration with the Fukui Prefectural Industrial Technology Center, successfully achieving cost reduction through a decrease in the number of processes by eliminating burrs. In addition, we offer the sale of burr-free drills called "Zero Burr Drills," as well as regrinding, processing, custom tool manufacturing, coating, and cost reduction in cutting tools... We are eager to listen to your needs and help you as much as possible. We also have test products (for a fee) in our lineup, so if you are interested in any products, please give them a try. If you are facing issues with cutting tools or burrs, please do not hesitate to contact us. We look forward to hearing from you.

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Applications/Examples of results

**Customer Feedback** - Previously, there was a lot of burr, and it took a long time for manual finishing work, but now that the burr removal process has been eliminated, it has been a great help. - Labor costs have been reduced, allowing us to allocate personnel to other departments. - We were unable to accept jobs that required burr removal, but now we can take on those jobs, and our workload has doubled. - Acrylic drilling is helpful because the sides are transparent and finished beautifully. - Resin drilling previously had many defective products due to holes expanding or melting, but since switching to zero burr, there is no expansion of holes and no burrs, resulting in no defective products. We have received various feedback like this. If you have any concerns or requests regarding drilling, please feel free to contact us. We look forward to hearing from you.

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GK-HCZ DLC

catalog(2)

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Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

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No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

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1st Advanced Finishing Technology Exhibition

[May 18 (Thu) - May 19 (Fri), 2023] Announcement of participation in the "1st Advanced Finishing Technology Exhibition"! at Haneda PIO PARK, Ota Ward, Tokyo.

  • Seminar・Event

We will be exhibiting at the "1st Advanced Finishing Technology Exhibition" held at Haneda PIO PARK! This exhibition will be a "segmentation exhibition" focused on deburring technology, surface finishing technology, and cleaning technology. We will propose effective solutions and excellent technologies to customers who are struggling with finishing during processing. At this exhibition, we will also showcase our latest tool, the "Zero Burr Finisher." The Zero Burr Finisher is an ideal tool for reaming while removing burrs. It requires less material removal than a standard reamer and is less likely to break under load. If you have any concerns, such as issues with back burrs, pipe burrs, or taking too much time to remove burrs, please feel free to consult with us! We sincerely look forward to your visit!

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18th Fukui Prefecture Science and Academic Award Special Prize Winner

18th Fukui Prefecture Science and Academic Award Special Prize Winner!! Received the Prefectural Nobel Prize!

  • Company news

At the 18th Fukui Prefecture Science and Academic Award (the prefectural version of the Nobel Prize), our company, Giken Co., Ltd., and Yoshikazu Ishikawa's "Zero Valley Fiber" were splendidly selected for the Special Award. In Fukui Prefecture, the "Fukui Prefecture Science and Academic Award" is presented to individuals who have significantly contributed to the development of science and technology or academic research within the prefecture, thereby greatly contributing to its advancement. This time, for contributions to the development of the hybrid drill "CFRTP, GFRTP, UD materials Hybrid Drill 'Zero Valley Fiber'" in the field of chemistry, which specializes in drills designed for materials that are weak and soft like thermoplastic resins, our company, Giken Co., Ltd. (Yoshikazu Ishikawa), received the Special Award! The Grand Prize was awarded to Hirotaka Uchiki, Vice President of Fukui University and Professor at the Faculty of Medicine, for his achievements in advancing basic research leading to the development of therapeutic drugs for amyloidosis, a specified intractable disease that causes conditions such as Alzheimer's disease. This award is positioned as a "mini-Nobel Prize for Fukui Prefecture," and achievements in five fields: "Physics," "Chemistry," "Biology," "Medicine and Physiology," and "Economics" are eligible. We hope to take this opportunity to further enhance the development of the hybrid drill (Zero Valley).

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ギケン

ギケン

Manufacturing and processing contract

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■Company Introduction Our company has been engaged in trial and error for many years to address one of the challenges in manufacturing: "deburring after drilling." We have finally succeeded in developing a mysterious drill that produces no burrs, called "Zero Burr." The Zero Burr is not just a tool for making holes; it is a carbide drill that can finish holes with high precision, free of burrs, and with true roundness and straightness. <Features of the Zero Burr Drill> ■ No burrs ■ No centering required ■ Can drill curved and angled holes in one shot ■ Hole accuracy H6~H7 ■ Surface roughness equivalent to spiral reamers ■ One-shot processing from centering to reamer finishing is possible ■ All series can be re-sharpened, etc... The number of steps in the drilling process is reduced, leading to cost reduction and increased productivity. We aim to be of service to our customers by understanding their needs and continuously challenging ourselves to create the best original tools, processing, re-sharpening, and coating until we achieve the optimal solution. While NC machines for cutting processes are becoming increasingly precise year by year, we aspire to be a consulting partner in searching for the "best processing methods" that can meet the various conditions intertwined with high precision.

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