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  6. Processing Example: Pure Copper Zero Valley X for Aluminum Resin

Processing Example: Pure Copper Zero Valley X for Aluminum Resin

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last updated:Oct 11, 2021

ギケン
ギケン
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Drilling into pure copper! Introducing examples of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is copper (pure copper). The processing involves drilling without centering or reaming, even on curved surfaces. This series is an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: Pure Copper ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles *For more details, please refer to the PDF document or feel free to contact us.

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20200424_065457457_iOS.jpg

Processing Example: Pure Copper Zero Valley X for Aluminum Resin

20200424_065457457_iOS.jpg
20200424_065457457_iOS.jpg
  • Related Link - http://www.kk-giken.com/original/

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Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

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No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

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Manufacturing Review Issue No. 96 Published Article

Manufacturing Review Issue 96 Published Article

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We would like to introduce an article published in "Monozukuri View No. 96, 2023." At "GTJ" held at Makuhari Messe, we demonstrated the "Zero Buri," a mysterious drill that produces no burrs. This time, we used the Zero Buri X (GK-HAZX DLC) for drilling holes in aluminum pipes. We performed drilling at a 30-degree angle without centering. 【Benefits of Zero Buri】 - Reduces the conventional four processes to one - Finishing accuracy of H7 - Contributes to the production of highly safe parts - Alleviates labor shortages The advantage of using one Zero Buri is that it allows for burr-free and high-performance drilling. For more details, please contact us or download the catalog.

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ギケン

ギケン

Manufacturing and processing contract

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■Company Introduction Our company has been engaged in trial and error for many years to address one of the challenges in manufacturing: "deburring after drilling." We have finally succeeded in developing a mysterious drill that produces no burrs, called "Zero Burr." The Zero Burr is not just a tool for making holes; it is a carbide drill that can finish holes with high precision, free of burrs, and with true roundness and straightness. <Features of the Zero Burr Drill> ■ No burrs ■ No centering required ■ Can drill curved and angled holes in one shot ■ Hole accuracy H6~H7 ■ Surface roughness equivalent to spiral reamers ■ One-shot processing from centering to reamer finishing is possible ■ All series can be re-sharpened, etc... The number of steps in the drilling process is reduced, leading to cost reduction and increased productivity. We aim to be of service to our customers by understanding their needs and continuously challenging ourselves to create the best original tools, processing, re-sharpening, and coating until we achieve the optimal solution. While NC machines for cutting processes are becoming increasingly precise year by year, we aspire to be a consulting partner in searching for the "best processing methods" that can meet the various conditions intertwined with high precision.

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