Manufacturing Review Issue 96 Published Article

One-shot perforation of thin plates under 1mm! Here we introduce a case of processing aluminum thin plates with zero burr (two-blade) technology.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is the "Zero Burr (2-flute) for Aluminum and Resin," and the material is aluminum thin plate. It can perforate thin plates under 1mm in a single pass, and since it has less load compared to general drills, no deflection occurs. The Zero Burr series is an innovative hybrid drill that produces "no burrs" and achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr (2-flute) for Aluminum and Resin ■ Material: Aluminum Thin Plate ■ Cutting Conditions: S=1720 F=100 ■ No burrs on either side ■ Can perforate thin plates under 1mm in a single pass ■ No deflection occurs due to lower load compared to general drills *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

A must-see for those in trouble in Bali! We are waiting for your online meetings and business discussions! Recommended introduction of super hard drills!

Our product, the "Zero Burr Drill," is a revolutionary hybrid drill that accurately drills and finishes holes with a single carbide drill, while also minimizing burrs! Are you facing any of the following issues? - Taking too much time on deburring work... - Wanting to know the zero burr drilling methods and cutting speeds... - Looking for suitable zero burr options for your workpiece... - Aiming to improve productivity for operational efficiency... - Wanting to drill cleanly without creating back burrs... - Looking to reduce costs... - Inquiring whether special sizes outside of standard specifications can be produced... If you have any concerns or inquiries, we are available for online consultations. We look forward to your contact.

• Resin processing machine
• Casting Machine
• Other processing machines

Astonishing hole drilling on a sloped surface! Introducing a case of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. We performed drilling on a 40° inclined surface with centering and without reaming in a single operation. This series features an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single operation without centering or reaming ■ No bending on the incline *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Deburring methods for aluminum perforation! 'Astonishing drilling! Introducing examples of one-shot processing without centering or reaming.'

Are you having trouble removing burrs when perforating aluminum? By using our Zero Burr Drill, you can eliminate the burr removal process and reduce labor costs! It solves the issue with just one carbide drill, leading to cost reduction as well. 【Processing Example】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Material: A5052 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even with angled perforation We can also manufacture custom products to meet your specific needs, so please feel free to consult us if you have any requests. *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Perfect for improving operational efficiency! Measures against drill breakage! Achieves excellent cutting and chip removal! Recommended drill with 4 blades and a wavy 3D composite R shape!

The "Zero Valley X" is a hybrid drill suitable for cross-hole drilling in aluminum and resin. With four cutting edges, the cutting speed is doubled (compared to our products). Burr removal work is reduced, enabling cost savings and high-efficiency production. Additionally, the sub-fine curve full flute increases cutting speed by distributing and reducing load, achieving excellent cutting and chip removal without clogging. 【Features】 ■ Four cutting edges ■ Wavy 3D composite R shape ■ Burr-free drilling in one shot without a pilot hole ■ Ideal for cross-hole drilling in aluminum and resin ■ Hole accuracy is H7 or better as long as there is no runout *For more details, please refer to the PDF document or feel free to contact us.

• drill

Drilling into pure copper! Introducing examples of one-shot processing without centering or reaming.

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is copper (pure copper). The processing involves drilling without centering or reaming, even on curved surfaces. This series is an innovative hybrid drill produced by Giken that eliminates burrs, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Material: Pure Copper ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs during processing? Let us introduce the mysterious drill that produces no burrs: the Zero Burr Drill X Series!

Introducing the revolutionary 【Zero Burr Drill X】 that suppresses burrs generated during drilling and machining of aluminum and molds. Are you experiencing excessive burrs on the backside of pipes that require a lot of manual work? The 【Zero Burr Drill X】 is a hybrid drill that combines a taper end mill and a reamer, capable of suppressing burrs that occur during drilling. By suppressing burrs from the outset, it leads to time savings, cost reductions, and lower labor costs. We have received many positive feedbacks from our customers who are using it. (See below) 【Features】 - No burrs produced - Capable of drilling curved surfaces and angled holes in one go - Hole accuracy H7 - Surface roughness equivalent to spiral reamers - Completes centering to reamer finishing in one drilling operation - Compatible with cross holes - Cutting conditions are 1.5 to 2 times that of Zero Burr two-flute drills - Equipped with oil holes We look forward to your inquiries.

• drill

[Aluminum Processing Case] The processes of drilling pilot holes, centering, and reaming can be done without burrs using a single carbide drill "Zero Buri"! [Case Collection Available]

We would like to introduce examples of zero-burr processing that our company has conducted. With our innovative hybrid drill that produces "no burrs," we achieve cost reduction through a reduction in the number of processes. 【Processing Examples】 ■ Tool Used: Step Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material Being Processed: Pure Aluminum A1050 ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ Pure aluminum, used for items like one-yen coins, can be drilled without burrs even with highly ductile materials. *For more details, please refer to the PDF document or feel free to contact us!

• Other cutting tools

Keep transparency without melting! Introducing examples of one-shot processing without centering or reaming. Trial rentals are currently available!

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr X for Aluminum and Resin," and the material is acrylic. It allows for one-shot processing without centering or reaming, enabling angled drilling without bending, while maintaining transparency without melting. This series features our original "burr-free" innovative hybrid drill, which achieves cost reduction by reducing the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Acrylic ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No bending even at angles ■ Maintains transparency without melting Currently, we are also offering a trial rental of the actual product. Please try our excellent zero burr drill. (Note: Rental is through a trading company. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Are you having trouble with burrs on the back of pipes? Excellent straightness without burrs, even on curved surfaces! Trial rentals are currently available!

We would like to introduce a case study of zero burr processing conducted by our company. The tool used is the "Zero Burr X for Aluminum and Resin," and the material is Aluminum A5052. It exhibits excellent straightness even on curved surfaces, eliminating the need for centering processing, pilot holes, or reaming. This series features our original "burr-free" innovative hybrid drill, achieving cost reduction through a reduction in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr X for Aluminum and Resin ■ Model Number: GK-HAZX DLC ■ Material: Aluminum A5052 ■ Cutting Conditions: S=3350 F=250 ■ Single-pass processing ■ Excellent straightness even on curved surfaces ■ No need for centering processing, pilot holes, or reaming Currently, we are also offering a rental trial of the actual product, so please try our excellent zero burr drill! (Through trading companies. Please contact us first.) *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.