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  6. Case study of automated visual inspection: Inspection case of resin filling condition in lead frames.

Case study of automated visual inspection: Inspection case of resin filling condition in lead frames.

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Image Processing Appearance Inspection System "iVision"

last updated:Aug 06, 2024

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A system for inspecting the resin filling state of lead frames on a mass basis, an example of automating appearance inspection using a general-purpose stage that operates on two axes!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for necessary inspections such as "filling defects" in lead frames? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by installing an inspection system on a general-purpose XY stage moving device. In this system, by using the "iVision Robot," we present a case study for introducing a system that inspects the resin filling condition of lead frames on a mass basis. 【Features of this system】 - Inspection system using "iVision Robot" with a general-purpose XY stage moving device - Capable of detailed inspections on a mass basis - The inspection content can be modified based on the device *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

    Contract manufacturing
樹脂充填不良検査

Case study of automated visual inspection: Inspection case of resin filling condition in lead frames.

樹脂充填不良検査 イラスト2.png
樹脂充填不良検査 イラスト2.png
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basic information

"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to meet your specific delivery requirements. *For more details, please refer to the PDF materials or feel free to contact us.*

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Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.

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※We typically take an average of 2 to 3 months from the time we receive your order.

Applications/Examples of results

【Purpose】 ■ A system for inspection using a general-purpose XY stage movement device 【Case Studies】 ■ Inspection of resin filling and plating condition of lead frames ■ Inspection of circuit conditions and surface treatment conditions on substrates * For more details, please refer to the PDF document or feel free to contact us.

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Image Processing Appearance Inspection System Case (Lead Frame Inspection System)

Image Processing Appearance Inspection System Case (Lead Frame Inspection System)

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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)

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