A prototype cutting block made from mass-produced pellets for creating "dreams"! 'L-cube'
We have released a component list for a total of 70 types of prototype resin board materials! Custom-made according to industry and application! Providing high-quality cutting prototype board materials without the need for molds!
Asahi Molding provides high-quality cutting prototype plate materials through a unique injection molding method. 【Are you facing any of these issues?】 ■ I want to create cutting prototypes using the material of the finished product, but I couldn't obtain cutting plastic sheet materials... ■ I had to use alternative materials to create the prototype. ■ Since it was an alternative material, I couldn't evaluate it with the correct specifications... Our laminated molding block L-cube️ solves the above concerns. We can create custom-made solutions according to your needs. We can provide high-quality cutting prototype plate materials without the need for molds. Please feel free to contact us. *We are currently offering a list of prototype resin sheet materials! For more details, please download the PDF and take a look.
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Through layer formation, the following items can be accurately confirmed and evaluated: ◆Mechanical properties…deformation, fracture, friction, sliding ◆Thermal properties…heat resistance, combustibility ◆Chemical properties…chemical resistance, weather resistance ◆Electrical properties…insulation, dielectric, chargeability ◆Physical properties…specific gravity, refractive index, moisture absorption ◆Design aesthetics…color tone ◆Secondary processing…painting, printing We will create laminated blocks that can accurately confirm and evaluate the above items. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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LCP (Liquid Crystal Polymer) LCP resin is used in automotive electrical components due to its heat resistance and flame retardancy. Because of its high fluidity, there is a high demand for connectors and relays made of thin-walled parts. By reinforcing with about 30-40% glass fiber, the load deflection temperature can rise to approximately 270-310°C, making it suitable for precision parts.
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CFRTP (Carbon Fiber Reinforced Thermoplastic) is a type of fiber-reinforced plastic that uses carbon fiber as a reinforcement material and employs thermoplastic resin instead of thermosetting resin as the matrix. It has a strength that is ten times greater than that of iron while being approximately one-fourth the weight, making it lightweight. The molding process can be shortened, and it allows for press processing and fusion bonding, achieving significant improvements in productivity and low costs.
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PEEK (Polyether Ether Ketone) is widely used in the electrical and electronic fields, automotive industry, and aerospace sector. It has a heat resistance temperature of 260°C and can withstand up to about 300°C for short periods, and it also possesses high mechanical strength comparable to that of metals. It has high resistance to a wide range of chemicals and does not undergo discoloration or dissolution (except for concentrated sulfuric acid, among others).
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PEI (Polyetherimide) PEI resin is widely used as a material for resin machining in the medical device industry, taking advantage of its properties that make it resistant to high-pressure steam and radiation, allowing for repeated sterilization. It also has high heat resistance (continuous use temperature of 170°C and glass transition temperature of 216°C), as well as excellent weather resistance and radiation resistance, making it less prone to degradation. It is also used in automotive engine parts, semiconductor-related applications, and aerospace components.
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PA46-CF15 (Polyamide) has high mechanical properties in high-temperature environments and superior wear resistance compared to other PAs. It has higher heat resistance (strength and rigidity at high temperatures), impact resistance, as well as excellent chemical resistance, oil resistance, and insulation properties compared to PA66. It is used in electrical and electronic applications, office equipment, and automotive parts.
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NeCycle is a high-performance bio-material that primarily uses cellulose, a non-edible biomass, as its main raw material (about 50%), while also possessing resin properties that can be utilized in electronic devices and other applications. It contributes to carbon neutrality by reducing CO2 emissions during manufacturing by approximately 40% compared to similar materials (PC resin, ABS resin). NeCycle has excellent antibacterial and antiviral properties, and unlike those treated or added with antibacterial agents, the material itself has inherent antibacterial and antiviral effects that persist even with aging.
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DURABIO is a bioengineering plastic primarily made from plant-derived isosorbide. Compared to polycarbonate resin, it features high transparency and excellent optical properties, as well as superior scratch resistance and impact resistance comparable to polycarbonate resin. Although it is a plant-derived polymer, it is not a biodegradable polymer and is used in a wide range of fields, including optical and energy-related components, alternative materials for high-performance glass, and housings and interior/exterior materials for electronic devices and automobiles.
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PBS (Polybutylene Succinate) is a biodegradable plastic that naturally decomposes into water and carbon dioxide through the action of microorganisms in the soil. It can be used at temperatures close to 100°C, making it highly heat-resistant among biodegradable plastics. Additionally, it has high compatibility with fibers and other materials, which enhances its moldability, making it a noteworthy general-purpose biodegradable plastic.
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PBAT/PLA (Polybutylene Adipate Terephthalate/Polylactic Acid) PBAT/PLA is a resin made by mixing PBAT and polylactic acid (PLA), and it is one of the biodegradable plastics. Practical applications as biodegradable soft films are progressing. In Europe, it is used for items such as shopping bags and agricultural applications. The market is expanding due to its relatively low cost and good processability.
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Asahi Moldings Co., Ltd. is a manufacturer engaged in the development and production of super engineering plastics, engineering plastics, and plastic products. We are advancing the creation of high-quality products based on the plastic injection molding technology we have cultivated over the years. Our "Asahi Molding Production System," based on 56 years of experience in resin molding production systems, reliably meets the needs of our customers who want to request "what they need, when they need it, and in the quantity they need." The Asahi Molding production system accepts orders from any stage of the process.
