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  6. [Case Study] Reducing Component Costs Using Plating

[Case Study] Reducing Component Costs Using Plating

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last updated:Oct 04, 2021

サン工業
サン工業
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Prevent rust on uncoated areas of hard chrome! Contributes to cost reduction throughout the entire product manufacturing process.

In conventional products, hard chrome plating is applied to stainless steel for corrosion resistance. However, there was a challenge in trying to change the material to iron to reduce material costs, as the product has many bent and welded parts, resulting in areas without hard chrome plating. To address this, Sun Industry performed electroless nickel plating as a base layer and then applied hard chrome plating on top of it. As a result, while changing the material from expensive stainless steel to iron (SPCC), we were able to provide wear resistance and corrosion resistance equivalent to conventional products, contributing to cost reduction throughout the entire product manufacturing process. [Issues] - Hard chrome plating on complex-shaped iron parts - Rust prevention for areas without hard chrome plating For more details, please visit our company website and contact us.

    Plating EquipmentOther contract services
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[Case Study] Reducing Component Costs Using Plating

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2021-05-12_13h44_59.png
  • Related Link - https://www.sun-kk.co.jp/solution/Value-Analysis/d…

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【Proposal】 ■ By applying electroless nickel plating as a base layer, the corrosion resistance of areas where chrome plating does not adhere will be improved. ■ By using a two-layer plating, corrosion from cracks in hard chrome can also be suppressed, enhancing overall corrosion resistance. ● For more details, please visit our company website and contact us.

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Catalog of San Kogyo Co., Ltd.

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サン工業

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San Kogyo Co., Ltd. is fully committed to ensuring the realization of our quality goal: "To become a company that satisfies our customers through technological innovation, while striving for quality improvement and promoting continuous improvement activities." We excel not only in plating for steel and copper but also for aluminum and stainless steel. While developing new surface technologies, we aim to provide value by improving the quality of existing plating. We conduct mass production across a wide range, from zinc plating to gold plating. The surface treatments we handle are listed in our catalog, which you can download for confirmation. Additionally, we possess various analytical devices and conduct analyses in-house, so please check our technical capabilities.

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