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  6. Rapid prototyping using silicone rubber molds.

Rapid prototyping using silicone rubber molds.

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last updated:Jul 01, 2021

クロスエフェクト
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Compared to mold creation, the time is a fraction of a few minutes, and the cost is a fraction of a few tens.

【Features of Vacuum Casting】 - It is possible to select the optimal resin from a wide variety of options. - Silicone molds can be reused approximately 20 times. They can also accommodate mass production. - It is possible to incorporate metal parts or produce different resins in a single piece (two-color casting). - Unlike metal molds, silicone molds can accommodate slight undercuts. - Various surface treatments such as texture and gloss can be achieved through surface treatment of the master model.

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Rapid prototyping using silicone rubber molds.

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What is vacuum casting? Vacuum casting is a method that uses a master model created through processes such as stereolithography or machining to produce a silicone mold, which is then used for replication. In a vacuum chamber, urethane resin is poured into the mold to replicate resin products. In vacuum casting, a vacuum state is created in the vacuum chamber, allowing the resin to flow into the mold, ensuring that the resin reaches every corner of the mold and minimizing the formation of air bubbles. This method allows for very short lead times and the production of high-precision resin products without incurring high costs.

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【Usage Purposes】 01: Design We provide prototypes that are close to actual models, allowing for confirmation of design and shape, as well as evaluation of designs. We guarantee a quality that is practical for presentations and promotional samples. 02: Development and Design By using prototypes created through vacuum casting, various verifications in the development process, such as functionality confirmation, performance evaluation, implementation evaluation, and visualization evaluation, can be conducted smoothly. 03: Production and Manufacturing Technology Not only can they be used for verifying molds and production processes, but mass production through vacuum casting is also possible for small lots. This significantly reduces costs as there is no need to create molds. 04: Medical With the latest vacuum casting technology, Cross Effect can create intricate heart models and organ models of various other parts.

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クロスエフェクト

クロスエフェクト

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We believe that the greatest value we can provide to our customers is "time-saving," and we are constantly working on reforming our awareness of time. In recent years, our "time-saving technologies" have gained recognition not only in the industrial sector for development support but also in the medical field. All employees think from the client's perspective, contributing to customers and society with our exceptional advanced manufacturing technologies in this rapidly changing era. We believe this is the mission entrusted to us. As a frontrunner in 3D engineering, we will always lead our customers and grow into a "shining company" together with our valued clients through cutting-edge technologies that exceed expectations. Please look forward to this ever-evolving group of engineers.

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