Molds used for plastic molding in semiconductor production sites. Achieving a surface roughness of Rz0.2!
These are parts with a high frequency of wear, so we perform vacuum hardening on DC53 to improve wear resistance. Additionally, to prevent the resin from adhering to the mold during shaping, we enhance the surface roughness. At the machining finishing stage, we achieve a surface roughness of Rz = 1.6, and a mirror finish with Rz = 0.2 through lapping. If you are having trouble with surface roughness of irregular shapes, please feel free to consult us. With 20 years of history at Ohno Seiko, we believe we can offer solutions and suggestions based on our refined techniques developed through trial and error. Please do not hesitate to contact us.
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basic information
This mold is made from a material called DC53, which has been heat-treated to achieve a hardness of approximately HRC62, making it suitable for plastic molding molds. After heat treatment, it is finished using a machining center called V33, followed by lapping. This item is a set of one part for R/L, so it is manufactured with strict dimensional accuracy.
Price range
P2
Delivery Time
※Please consult us regarding the delivery date and other details.
Applications/Examples of results
Molds used for plastic molding in semiconductor production sites. This is a custom order from an automobile manufacturer.
Company information
At Ohno Seiko Co., Ltd., we primarily offer sales of electrical discharge machines, mirror finish processing, and precision parts processing. 【Sales of Molybdenum Wire Electrical Discharge Machines】 We have a business partnership with Suzhou Sanguang Technology Co., Ltd. We are the exclusive domestic distributor for the "HB Series" of molybdenum wire electrical discharge machines. Please feel free to contact us for test processing and other inquiries. 【Sales of Original Jigs】 We sell the "PAD Series" of parallel jigs for wire cutting, utilizing patented technology. 【Others】 - Sales of pneumatic positioning jigs, among others. 【Precision Parts Processing】 In a temperature-controlled room maintained at 20℃±1℃, we possess the latest three-dimensional measuring machines (three units), shape measuring instruments, tool microscopes, surface roughness measuring instruments, and more. We continue to challenge the limits of ultra-mirror finish processing with an Rz of 0.2μm and ultra-precision processing. Please feel free to contact us for prototypes and other requests.
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