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  6. Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

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last updated:Sep 16, 2021

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By retrofitting an IoT gateway to the equipment/device, we can analyze the collected data to identify inspection defects and equipment anomalies.

【System Overview】 We connect existing old equipment with newly introduced new equipment via a network to remotely monitor the operational status of the entire production line and processing results in the factory. Using the IoT gateway "CONPROSYS series," we integrate communication between equipment within the factory using the field network standard "OPC UA," as recommended by Industry 4.0, and monitor the overall operation of the factory with HMI software. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location/wiring methods and the number of I/O points. ● M2M Gateway Series Supports multi-vendor compatibility to IoT-enable PLCs and CNCs. Data collection from multiple PLCs is possible with a single device. ● PAC Series Complies with international standard IEC 61131-3 and supports CODESYS programming. Packed with necessary functions for manufacturing to build open systems. ● HMI/SCADA Software CONPROSYS HMI System Data collection and control through various IoT gateway devices. Easily build and operate monitoring and management systems for various applications.

    PLCcontroller
img_iot_01.png

Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

img_iot_01.png
img_iot_01.png img_m2m.jpg img_gateway.jpg img_pac.jpg img_chs.jpg
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**Main Features** ● Direct communication with upper systems such as SCADA systems via communication through the OPC UA server. OPC UA is essential for future M2M communication. The controller itself has a built-in server function, allowing for direct data communication with SCADA software and MES/ERP systems. ● Monitoring of operational status/failures and centralized monitoring of operation/stopping. The controller has a built-in web server function and a web screen creation tool, enabling easy access to equipment information without using cloud servers. ● Understanding the operational capacity of the entire factory's equipment and leveling production plans.

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IoT implementation of existing factory equipment (production line)

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Case Study - Daiwa Computer Co., Ltd. Demonstrating Automation of Melon Cultivation with IoT Solutions

Case Study - Daiwa Computer Co., Ltd. Demonstrating Automation of Melon Cultivation with IoT Solutions

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Case Study - Contec Komaki Plant Introduces M2M/IoT Solutions to Its Own Factory

Case Study - Contec Komaki Plant Introduces M2M/IoT Solutions to Its Own Factory

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Remote I/O System for the IoT Era: CONPROSYS(R) nano Series

Remote I/O System for the IoT Era: CONPROSYS(R) nano Series

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M2M/IoT Solution CONPROSYS Series Catalog

M2M/IoT Solution CONPROSYS Series Catalog

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Industrial Electrical Equipment

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Established in April 1975. We operate globally in the electronics and information-related fields, contributing to the global society as a world pioneer company that utilizes PC technology in automation systems across various sectors. We provide component products and system integration technology. As a comprehensive manufacturer of electronic devices, we offer a wide range of high-quality industrial PCs, expansion boards, network devices, and software as component products, and we also accommodate OEM/ODM and customization based on our innovative advanced core technologies to meet customer needs. Additionally, we prepare industry-specific system packages that combine communication services and system equipment, and we are committed to product development and service provision from the customer's perspective as a total solution vendor.

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