Using a part with a diameter of 6mm and a length of 10mm! An example of aligning insert parts and leveling the mold.
There was a challenge to align 30 small insert parts (15 pieces of Φ6mm×10mm each in 2 sets) and automatically insert them into the mold, while ensuring that the levels of the insert supply side and the mold side were within 0.3mm. To address this, a "double-wing robot" (Yushin model RAII-α-400-M-MS) was used, which has two arms for aligning the inserts and for product retrieval plus insert insertion. Positioning pins were added to the chuck table, and by minimizing vibrations during the insertion of parts into the mold, we successfully leveled the insert supply side and the mold side. [Challenges] - It is necessary to align 30 small insert parts (15 pieces of Φ6mm×10mm each in 2 sets) and automatically insert them into the mold. - The levels of the insert supply side and the mold side must be adjusted to within 0.3mm. *For more details, please refer to the related links or feel free to contact us.
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【Solution】 ■ A "double-wing robot" (Yushin model RAII-α-400-M-MS) is used, which can operate with a total of two arms for the insert alignment side and product retrieval + insert insertion side. ■ By attaching positioning pins to the chuck plate and minimizing vibrations when inserting parts into the mold, we have successfully leveled the insert supply side and the mold side horizontally. *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
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Since our founding in 1946, we have been providing high-quality resin molded products, primarily focusing on insert molding and engineering plastics molding. By accommodating high-performance resins such as PACF, PPS, and PEEK, and equipping ourselves with automated manufacturing lines and high-temperature molding equipment, we achieve precise processing and stable mass production. We also emphasize quality control through dimension measurement and appearance inspection, continuing to create reliable products. Our strengths: 1. Support from the early stages of development Based on our extensive experience with high-performance resins, we can propose material selection considering the characteristics of these resins. During mold design, we use flow analysis software Moldex3D to suggest optimal gate positions. 2. Molding equipment compatible with high-performance resins All machines are designed for ultra-corrosion resistance, wear resistance, and high-temperature specifications suitable for high-performance resins. Dehumidifying dryers are installed on all machines. 3. 24-hour automated production line Various automation measures enable stable production of insert molding around the clock. 4. Quality assurance We have inspection equipment such as three-dimensional measuring machines, image measuring machines, and X-ray tomography devices, allowing us to evaluate both external dimensions and internal defects. 5. Support for multi-color molding We can accommodate multi-color molding using a sub-unit method. Please feel free to contact us with your requests.
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