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  6. [Case Study] Fully Automated Injection Molding (450t)

[Case Study] Fully Automated Injection Molding (450t)

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last updated:Sep 15, 2021

三優ライト工業
三優ライト工業
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Using a part with a diameter of 6mm and a length of 10mm! An example of aligning insert parts and leveling the mold.

There was a challenge to align 30 small insert parts (15 pieces of Φ6mm×10mm each in 2 sets) and automatically insert them into the mold, while ensuring that the levels of the insert supply side and the mold side were within 0.3mm. To address this, a "double-wing robot" (Yushin model RAII-α-400-M-MS) was used, which has two arms for aligning the inserts and for product retrieval plus insert insertion. Positioning pins were added to the chuck table, and by minimizing vibrations during the insertion of parts into the mold, we successfully leveled the insert supply side and the mold side. [Challenges] - It is necessary to align 30 small insert parts (15 pieces of Φ6mm×10mm each in 2 sets) and automatically insert them into the mold. - The levels of the insert supply side and the mold side must be adjusted to within 0.3mm. *For more details, please refer to the related links or feel free to contact us.

    Injection Molding MachineContract manufacturingProcessing Contract
2021-09-14_09h22_59.png

[Case Study] Fully Automated Injection Molding (450t)

2021-09-14_09h22_59.png
2021-09-14_09h22_59.png
  • Related Link - http://www.3yuraito.co.jp/radiate_list/%e3%83%80%e…

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【Solution】 ■ A "double-wing robot" (Yushin model RAII-α-400-M-MS) is used, which can operate with a total of two arms for the insert alignment side and product retrieval + insert insertion side. ■ By attaching positioning pins to the chuck plate and minimizing vibrations when inserting parts into the mold, we have successfully leveled the insert supply side and the mold side horizontally. *For more details, please refer to the related links or feel free to contact us.

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三優ライト工業

三優ライト工業

Manufacturing and processing contract

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Since our establishment in 1946, we have been providing high-quality resin molded products, primarily focusing on insert molding and engineering plastic molding. By accommodating high-performance resins such as PACF, PPS, and PEEK, and equipping ourselves with automated manufacturing lines and high-temperature molding facilities, we achieve precise processing and stable mass production. We also emphasize quality control through dimension measurement and appearance inspection, continuing to create reliable products. Please feel free to contact us with any inquiries.

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