Introduction video for waterproof sealing of electrical components using hot melt molding.
Low Pressure Molding, Hot Melt Molding, Waterproof and Dustproof, Encapsulation Molding
Complete sealing of electrical components in just a few dozen seconds. Waterproof, dustproof, and insulated. We will introduce the introduction process and case studies of hot melt molding in a 5-minute video.
"Hot melt molding," which is expanding as a waterproof sealing method for electrical components to replace potting. Compared to traditional two-component potting, the following advantages are being recognized, leading to its adoption: - Extremely short curing time. Hot melt molding completes sealing in just a few seconds. - Possibility of miniaturization and lightweight design. Since hot melt molding is directly insert molded into electrical components, it eliminates the need for a case, allowing for greater design freedom and achieving miniaturization and lightweight construction. - Sustainable materials. The PA-based hot melt we handle is derived from natural plant oils and is environmentally friendly. We have compiled the process for adopting hot melt molding and examples of adopted products into a video of about five minutes. Please check the video link below.
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basic information
Our company consistently provides technical support under the customer-first philosophy, from product shape design and prototype mold design and manufacturing, to prototyping in our lab, evaluation of prototypes, proposals for mass production processes, design and manufacturing of molding equipment, and support for mass production startup. Our in-house sales and technical staff, with their extensive experience in hundreds of cases, utilize 3D-CAD design, strength analysis, and PLC control design technology to propose the optimal production systems for our customers, ranging from tabletop machines to fully automated inline equipment.
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Applications/Examples of results
- Waterproofing of various automotive electrical components - Waterproofing of outdoor installation modules related to IoT - Waterproofing of wearable electronic devices
Detailed information
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Examples of waterproof sealing for agricultural machinery substrates Left = Before sealing / Right = After sealing (the black part is the hot melt molded section)
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Examples of waterproof sealing for motor stators The amber-colored part on the outer circumference is the hot melt molded section.
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Examples of encapsulation for industrial equipment circuit boards Left = Before encapsulation / Right = After encapsulation (the black part is the hot melt molded section)
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Our company provides comprehensive support for the introduction of hot melt molding methods, from initial technical discussions and appropriate hot melt selection to prototype production and evaluation, optimal process considerations for mass production, proposals for optimal equipment or the design and manufacturing of dedicated machines (automated systems), hot melt supply and line support. For customers for whom equipment installation poses a barrier to adopting this method, we even offer production contracting at our facility, ensuring support from "start to finish." **Benefits of Hot Melt Molding** - Improved production efficiency and cost reduction through alternative methods to potting - Greater design flexibility due to mold forming, enabling miniaturization and lightweighting of components - Use of sustainable raw materials derived from natural fatty acids We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even just for a tour.