[Case Study on Problem Solving] Issues with Work Time and Costs for Multiple Hole Processing
Achieving multiple hole machining in a single stroke! A case where high quality can be produced through the forging process, significantly reducing work time.
The customer was struggling with significant work time and costs arising from processing multiple holes. Our forging press achieves the processing of closely spaced multiple holes in a single stroke. As a result, we were able to produce multiple holes with high quality in the forging process, significantly reducing work time and leading to substantial cost reductions. 【Case Summary】 ■ Issue: Significant work time and costs incurred in processing multiple holes ■ Solution: Achieved processing of closely spaced multiple holes in a single stroke with a forging press ■ Effects: - Produced multiple holes with high quality in the forging process - Significantly reduced work time and achieved substantial cost reductions *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Features of Spring Seat Molding】 ■ Spring seat machining by mechanical processing (1) Drilling for hole creation (2) Reaming for surface finishing at the bottom → Since (1) and (2) are processed for all holes, it takes about 5 minutes per piece. ■ Our company's spring seat molding processing (1) Arrange press molds according to the number of spring seat holes and perform molding with one punch → Can be processed in one stroke, approximately 4 seconds per piece. *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
"Do you have any of the following concerns?" - Management and cost issues related to multi-process (using multiple presses) - Rising component costs due to soaring material prices - Cost challenges for parts with multiple holes - Management of multiple components - Distortion caused by heat treatment processes - Machining time - Lead time and cost for prototype creation - Management of multiple outsourcing *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company is a steel center under the group umbrella of Itochu Marubeni Steel Corporation, a comprehensive trading company in the steel industry. Our main operations include gas cutting and blanking processing using thick plates, as well as cold forging and shaping processing. In addition to shearing, blanking, heat treatment, shot blasting, and cold forging, please leave the cutting processing to us.
![[Case Study of Problem Solving] Multiple Press Processes for a Single Product](https://image.mono.ipros.com/public/product/image/d29/2000689741/IPROS30665337484044877402.png?w=280&h=280)
![[Case Study on Problem Solving] Lead Time and Cost of Prototype Production](https://image.mono.ipros.com/public/product/image/579/2000689758/IPROS36490432180663307220.png?w=280&h=280)
