Up to 7 processes in a single stroke! A case where improvements were made in quality, cost, and lead time.
The customer was facing issues with cost, quality, and production capacity due to the use of multiple presses for production. Therefore, we proposed completing the forged products in one stroke using our AIDA UL2000 ton press. By feeding the material into the press entrance, the finished products can be discharged from the press exit, allowing for improvements in quality (including slit holes and engraving processes), cost, and lead time. 【Case Overview】 ■Challenge: Production using multiple presses led to issues with cost, quality, and production capacity. ■Solution: Completion using the AIDA UL2000 ton press. ■Effect: Improvements were achieved in quality, cost, and lead time. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
"Do you have any of the following concerns?" ■ Management and cost issues related to multi-process (using multiple presses) ■ Rising component costs due to soaring material prices ■ Cost challenges of processing multiple holes ■ Management of multiple components ■ Distortion caused by heat treatment processes ■ Machining time ■ Lead time and cost when creating prototypes ■ Management of multiple outsourcing *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company is a steel center under the group umbrella of Itochu Marubeni Steel Corporation, a comprehensive trading company in the steel industry. Our main operations include gas cutting and blanking processing using thick plates, as well as cold forging and shaping processing. In addition to shearing, blanking, heat treatment, shot blasting, and cold forging, please leave the cutting processing to us.
![[Case Study on Problem Solving] Issues with Work Time and Costs for Multiple Hole Processing](https://image.mono.ipros.com/public/product/image/705/2000689746/IPROS19550460292968527319.png?w=280&h=280)
![[Case Study on Problem Solving] Lead Time and Cost of Prototype Production](https://image.mono.ipros.com/public/product/image/579/2000689758/IPROS36490432180663307220.png?w=280&h=280)
