We also have a dedicated line for PVC (polyvinyl chloride)!
■Tile carpet (50cm square) (carpet fabric + PVC (polyvinyl chloride)) - PVC (polyvinyl chloride) is adhered to the back of the carpet fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material can be ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm). - Track record: Tile carpets for hotels, offices, etc. ■Manufacturing of wide and long rubber-based composite materials with a width of 4m is possible (e.g., composite material roll of 4m width x 30m). ■Manufacturing of wide and long PVC (polyvinyl chloride) composite materials with a width of 2m is possible (e.g., composite material roll of 2m width x 30m). ■Line SP: Manufacturing at a maximum speed of 8m/min (16m²/min) is possible. ■A gel-like PVC (polyvinyl chloride) and composite materials are layered, and the PVC is gelled in a drying oven to form the composite material. PVC can be applied up to approximately 6 kg/m². ■Flame retardant, water-repellent, and antibacterial functions can also be added upon request. ■Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, cloth, paper, metal foil, and resin sheets. ■Composite materials can be procured from both domestic and overseas manufacturers.
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of our customers' visions for carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Flame-retardant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support
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