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  6. [Processing Example] Non-die bending of special-shaped R bends and feed bends.

[Processing Example] Non-die bending of special-shaped R bends and feed bends.

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last updated:Mar 25, 2022

西野精器製作所
西野精器製作所
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10 pieces in one week! We produced the products using standard bending dies without creating dedicated molds.

Here is an example of a product with double R bends. When forming R bends using a mold, it is difficult to predict the effects of springback, and it is believed that considerable time is required for mold design and fabrication. In particular, the material used this time is spring steel (SUS304CSP-1/2H), and due to the strict conditions and the complexity of the double R bends, the mold structure is also complicated. Therefore, instead of creating a dedicated mold, we produced the product using standard bending dies with a feeding bend. By finely adjusting the bending depths on both sides, we were able to achieve a dimensional accuracy of “±0.2” for the R bends, ensuring dimensional precision while completing 10 pieces in one week. 【Overview】 ■Material: SUS304CSP-1/2H ■Size: 27×85×50mm ■Thickness: t0.5 ■Accuracy: ±0.2 ■Quantity: 10 ■Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

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IMG_1263.jpg

[Processing Example] Non-die bending of special-shaped R bends and feed bends.

IMG_1263.jpg
IMG_1263.jpg
  • Related Link - https://thin-sheetmetal.com/case/722/

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【Features】 - Products were created using standard bending dies without the need for dedicated molds, utilizing a feeding bending method. - This processing method, also known as FR bending, allows for the creation of arbitrary R shapes using standard bending dies by repeatedly performing obtuse angle bends at a consistent pitch. - By finely adjusting the bending depth on both sides during processing, the dimensional accuracy of the R bends was maintained within “±0.2,” completing 10 units in one week while ensuring dimensional precision. - We excel at producing precision sheet metal parts with special shapes that cannot be manufactured using conventional bending processes, all within a short lead time. *For more details, please refer to the related links or feel free to contact us.

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Nishino Seiki Manufacturing Co., Ltd. Company Profile

Nishino Seiki Manufacturing Co., Ltd. Company Profile

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西野精器製作所

西野精器製作所

Manufacturing and processing contract

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At Nishino Seiki Seisakusho Co., Ltd., we have a wide range of equipment and systems that can handle both sheet metal and press processing, as well as machining such as lathes and machining centers, allowing us to comprehensively meet all customer requests for prototypes and parts processing. We also manufacture dedicated molds and tools necessary for processing prototypes and products requested by customers, such as bending molds, punching molds, and drawing molds, in-house. This eliminates the need to outsource mold production, enabling us to achieve shorter lead times for processing. Additionally, we can quickly make creative adjustments, fine-tuning, and improvements to molds in-house, which significantly enhances the quality and precision of the finished products. We cover both sheet metal and press processing as well as machining within a single company, leveraging our uniquely developed processing technologies and know-how to challenge ourselves daily with the processing of fine, miniature parts and difficult materials.

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