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  6. Challenges and Solutions for Overseas Production Base Expansion

Challenges and Solutions for Overseas Production Base Expansion

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last updated:Jul 04, 2023

ヤマダソリューションオフィス
ヤマダソリューションオフィス
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We will identify issues for the efficiency of the current production system and propose specific measures.

● Until now, there have been many cases of expanding production bases overseas to reduce production costs, but in recent years, even overseas bases have seen rising labor costs, making it difficult to differentiate from competitors. The characteristics of production systems overseas have often involved methods that focus on automation specialized for processing points (tasks that cannot be done by human hands) to keep investment costs down. As a result, there are challenges such as the following: 1. The flow of goods is not easily visible (not streamlined) 2. There is variability in capacity at each process (high in-process inventory) 3. There is unnecessary logistics between processes, leading to an increase in personnel 4. Due to the high involvement of people, responses to variations in operating rates and quality are delayed Our company has a track record of reducing personnel, shortening lead times, and improving quality by streamlining the flow of goods while effectively utilizing existing production equipment. If you are facing difficulties after expanding overseas, we would be happy to provide proposals for specific problem-solving, so please feel free to consult with us.

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Challenges and Solutions for Overseas Production Base Expansion

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Yamada Solution Office Co., Ltd. Company Profile

Yamada Solution Office Co., Ltd. Company Profile

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ヤマダソリューションオフィス

ヤマダソリューションオフィス

Industrial Machinery

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Our company has been focused on developing production equipment for electronic components and has been proposing and implementing solutions to various challenges faced by production factories. The production equipment for electronic components is characterized by high-reliability transport technology (high speed, high precision, and fine parts), which is one of our strengths. Transport technology is essential for production equipment, and improvements in this area can lead to various benefits. Do you have any of the following concerns? 1. I want to increase the equipment cycle time. 2. I want to further improve the defect rate. 3. I want to simplify product changeovers. 4. I want to make equipment maintenance easier. Additionally, even outside of transport technology: 5. I want to perform equipment maintenance but don't have the drawings (e.g., for cam mechanisms). 6. I want to change the layout of factory equipment, but it's difficult (in terms of time and manpower). We will propose and implement optimal solutions to these challenges.

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