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  6. Ultra-low-cost plastic prototype mold design and manufacturing/cutting processing

Ultra-low-cost plastic prototype mold design and manufacturing/cutting processing

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Contract manufacturing services (molds and metal processing)

last updated:Mar 03, 2023

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ
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We provide a comprehensive process for design and manufacturing of plastic molds, parts processing, glossy painting, and quality assurance at ultra-low prices, along with technical support.

Leveraging our extensive experience in manufacturing, we provide total support from high-level mold and processed parts production to quality assurance by a team of professionals in the field. ■ Technical and manufacturing support in plastic mold design We design and manufacture prototype molds and low-volume production molds with the simplest structure necessary. (Mold specialist factories in Japan, China, the Philippines, and Vietnam) ■ Precision aluminum material cutting and processing, sheet metal processing, stainless steel material cutting We can process from ultra-precision machining of small lot items at the micron level to mass production machining of general quality, categorized by level. ■ Resin coating, metal coating, glossy coating We accept technical support for high-difficulty coatings such as piano black mirror finish and pearl white, from prototypes to mass production. (Specialized coating factories in Japan) ■ Reliable overseas parts quality assurance We can convey customer requests without omission through the information route: customer ⇒ our Japan office ⇒ overseas staff (Japanese-speaking) ⇒ local manufacturers. Additionally, remote meetings can be held for direct communication between our Japan office and local manufacturer technicians. Furthermore, we deliver processed products through the route: local manufacturer ⇒ Japan office ⇒ customer. Defective products will never reach the customer directly from the local site.

    Plastic Mould
IPROS76444629030558835208.png

Ultra-low-cost plastic prototype mold design and manufacturing/cutting processing

IPROS76444629030558835208.png
IPROS76444629030558835208.png
  • Related Link - https://swifttechnoligy.seesaa.net/

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basic information

We will design and manufacture plastic prototype molds and small production molds with a minimal and simplified structure. We do not export molds for sale; instead, we design and manufacture molds intended for producing sample products for prototype evaluation in small batches of 100 to 500 pieces, with a production capacity of around 10,000 pieces. Due to this nature, we strive to keep mold costs as low as possible while achieving short lead times and high quality. Therefore, we will communicate with responsive Chinese manufacturers through local staff. Customer support for Japanese clients will be handled by Japanese staff, ensuring peace of mind. Additionally, we will implement optimal quality control for molds based on the type of parts (such as exterior parts and mechanical components).

Price information

Please feel free to consult with us.

Delivery Time

Please contact us for details

※Please feel free to consult with us.

Applications/Examples of results

■Exterior and Design Parts Focusing on appearance, we ensure a mirror finish on the design surface and thoroughly prevent warping, shrinkage, welding, and short shots through flow analysis. ■Mechanical and Moving Parts Emphasizing dimensional accuracy, we conduct strength and durability tests, guarantee a tolerance of ±1/100, and verify assembly with prototype samples. ■Other Special Purpose Parts We perform secondary processing such as insert molding, two-color molding, ultrasonic welding of parts, painting, and printing, as well as tests for peelability, corrosion resistance, and weather resistance. We carefully conduct DFM analysis and flow analysis before mold production to minimize post-mold production issues to nearly zero, ensuring completion in the shortest possible time. Additionally, molded products can be precisely measured using a three-dimensional measuring machine, so you can place your orders with confidence.

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Ultra-low-cost plastic molds: Simple mold production for small lots <Track record: Light guide plates, gears, mechanical parts, insert molded parts, ultra-gloss parts>

Ultra-low-cost plastic molds: Simple mold production for small lots <Track record: Light guide plates, gears, mechanical parts, insert molded parts, ultra-gloss parts>

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Small lot precision machining; aluminum material / stainless steel material / resin material: sheet metal processing.

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Glossy coating, piano black, pearl coating small lot contract: high-quality painting for plastic and metal surfaces.

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New Cooperation Factory Outsourcing Production Management Procedure Manual [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

New Cooperation Factory Outsourcing Production Management Procedure Manual [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

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Engineering Audit Check Sheet 3-Point Set [Audit Form] [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

Engineering Audit Check Sheet 3-Point Set [Audit Form] [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

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Template Set of Basic Agreement for (Overseas) Cooperative Factory Transactions - 3 Items [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

Template Set of Basic Agreement for (Overseas) Cooperative Factory Transactions - 3 Items [Pro Manual for Immediate Use on Site] <Free: Format Form & Mini Explanation>

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2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

2023 Edition of the Takasaki Manufacturing Technology Research Institute Comprehensive Guide: Supporting Reform in Manufacturing Sites! Immediately Usable Manufacturing Quality Improvement Methods and Support for Developing Young Talent.

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News about this product(4)

Optimal mold production for small quantity and small lot production.

Responding to orders for a consistent process as a technology support type fabless manufacturer! Parts processing, mold and forming, secondary processing, assembly and inspection, evaluation testing.

  • Company news

【Overview】 ● We can accept orders for a complete process as a fabless manufacturer! Please feel free to consult with us. ● We handle everything from plastic molding, parts processing, prototype mold production, painting, to assembly. ● We respond through a network of domestic and international partner factories, providing technical support, quality assurance, and evaluation testing. 【Supported Technologies】 ● Light guide plate molding and electroforming parts in a clean room ● Precision mechanical parts (gears, pulleys, media running parts) ● Resin molded parts, insert molding, two-color molding ● Secondary processing such as ultrasonic welding, high-gloss painting, and printing ● Assembly, inspection, and testing (jig production as needed) ● Evaluation testing (peel strength, corrosion resistance, weather resistance tests, etc.) 【Manufacturing System】 All processes are handled by partner factories. ● Resin mold production and molding: China, Japan ● Metal and resin cutting processed parts: China ● Painting and secondary processing: Japan ● Assembly and testing: Japan

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Processing and assembly processes, compatible with PCB and SMT processes! "Factory Quality Audit Check Sheet" set of 3 items, basic contract set for overseas transactions (3 items), new product launch cooperation factory production outsourcing manual.

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■Manufacturing Process Audit Checklist Added checklists for manufacturing process audits for automotive parts, including processing, assembly, and inspection processes, as well as additional audit items by department (production management, quality control, manufacturing, manufacturing technology, etc.). 1. Material Management 2. Incoming Inspection 3. Manufacturing (significant expansion of processing and assembly processes) 4. Inspection 5. Shipping and Packaging 6. Departmental Audits ■Factory Selection Checklist for Outsourcing 1. Organizational Structure and Quality/Reliability Awareness 2. Technical Structure 3. Manufacturing Structure 4. Quality/Reliability Assurance System 5. Manufacturing and Inspection Equipment 6. Standardization 7. Outsourcing Management 8. Special Procurement, Abnormalities, and Complaint Handling 9. Product Management ■Quality System Audit Checklist 1. Management Responsibility (Quality Policy and Objectives) 2. Quality Assurance System 3. Document Management 4. Record Management 5. Parts and Materials Management 6. Purchased Goods Management 7. Outsourcing Management 8. Management of Process Flow Diagrams and Instructions 9. In-Process Inspection 10. In-Process Abnormality Handling 11. Traceability 12. Non-Conforming Product Management 13. Corrective and Preventive Actions 14. Shipping Inspection 15. Management of Equipment and Tools 16. Measurement Instrument Management 17. Education and Training 18. 5S 19. Electrostatic Measures

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General Information

We have created the 2023 edition of the Takasaki Monozukuri Technology Research Institute General Guide (2nd Edition).

  • Company news

I will briefly explain the business content. ■ As a technical consulting firm in the manufacturing industry ■ Development and proposal of quality management methods from a practical perspective gained through 45 years of experience in the manufacturing industry [Quality improvement methods suitable for small-lot production of various products; training of young independent personnel] [Sales of educational manuals and on-site procedure document series] ■ Contracted design and manufacturing of plastic molds ■ Produced at partner factories with long-standing trust, receiving high praise for being inexpensive and fast! [Production of low-cost small-lot molds and prototype molds; processing of metal parts] [Super high-gloss painting] ■ Subsidy application support ■ Preparation of business plans tailored to new product development and new market entry in the manufacturing industry, as well as the creation of various application documents [Subsidy for business restructuring] [Subsidy for strengthening overseas supply chains] [Manufacturing subsidies, etc.]

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Glossy coating / Piano black coating Small lot support

Resin coating, metal coating, glossy coating, piano black mirror finish, pearl white, and other technical support related to coating, from prototyping to mass production.

  • Company news

We provide technical support for high-difficulty painting of resin and metal products, from prototyping to mass production, addressing various requests related to painting. The photo shows the painting of IBM (LENOVO) laptops, specifically the ThinkPad series. We can accommodate small lot orders. We offer urethane and UV painting, and we perform painting for design surfaces in automotive, medical, and robotics applications. We can undertake a consistent process from mold making, shaping, to secondary processing. Additionally, we conduct various evaluation tests based on JIS standards, including printing and ultrasonic welding. We can accommodate small lot orders. Types of evaluation tests: 1. Light resistance test - applicable to automotive and robotics painting 2. Acid and alkali resistance tests 3. Abrasion resistance test 4. Temperature and humidity tests, etc. Related URL: https://swifttechnoligy.seesaa.net/

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Companynews list (19)

Company information

高崎ものづくり技術研究所

高崎ものづくり技術研究所 ゴウドウガイシャタカサキモノヅクリギジュツケンキュウショ

Manufacturing and processing contract

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Phone number/address

■Company Name: Takasaki Swift Technology Solutions Co., Ltd. ■Established: March 1, 2014 ■Company Incorporation: August 15, 2017 ■Representative: Representative Employee Kanou Hamada ■Capital: 2 million yen ■Sales: 20 million yen ■Main Business: Manufacturing Technology Consulting (Quality Improvement/Productivity Enhancement)  ● Subsidy Application Support   (Restructuring Subsidy, Overseas Supply Chain Resilience Subsidy, etc.)  ● Contract Design and Manufacturing of Molds, etc.   (Prototype Molds, Parts Machining, Glossy Coating, etc.)  ● Manuals and DVD Series for Immediate Use on Site   (On-site Handbooks, Self-Learning, Employee Training Texts)  ● Seminars   (For Young and Mid-Career Employees / For Managers)  ● Quality Improvement Support   (Quality Improvement, New Product Launch, Contract Manufacturing)

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