[Pharmaceutical Case Study] Introduction of Surface Treatment to Facilitate the Transport of IV Bags
Super TP Coating
What are the solutions to transportation troubles on the production line of intravenous fluid packs? We will introduce examples of surface treatment implementation.
■Issues to be Resolved Elimination of line clogging troubles when transporting infusion packs through stainless steel chutes. ■Reason for Choosing Surface Treatment Although a pusher was installed on the transport line, the inefficiency could not be resolved. ■Background for Selecting Surface Treatment - Buff polishing and fluororesin coating were adopted for the chute surface, but improvements were limited. - The need to continue using the pusher arose. - Co-deposited plating with fluororesin was also used, but it did not lead to improvements. ■Adopted Surface Treatment "Super TP HL" ■Effects of Surface Treatment By adopting a surface treatment that allows control of surface shape using only fluororesin, it became possible to operate smoothly without using a pusher. All lines have been adopted and can now be used without any troubles. *Detailed materials on the surface treatment can be downloaded as a PDF.
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Super TP Coating ■Features ● Slip and lubrication properties due to a special technology that roughens the coating surface ● Non-stick and release properties that surpass fluoropolymer coatings ● Prevention of sticking to adhesive materials such as molten resins and adhesive tapes ● Compatible with silicone-free requirements ■Super TP Coating Lineup ● Super TP 250 UNDER ● Super TP 250 UP ● Super TP 500 UP ● Super TP Hemispherical Graphic HW ● Super TP Hemispherical Graphic HS ● Super TP Hemispherical Graphic HL
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■Examples of Applications - Resin film manufacturing line - Resin fusion parts - Vulcanization process in rubber manufacturing line - Adhesive tape transport rolls - Hot melt bonding line - Adhesive tape manufacturing parts - Raw rubber transport line - Sealing application machine - Rice serving machine - Food transport line and so on...
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.
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