[Sheet Metal Fabrication Example] Multi-Variety Variable Flow through Welding Line for Control Boxes
A single production line has been established to manufacture multiple variations of the series' control boxes. A system has been completed to produce approximately 100 units daily.
Our company produces about 100 units of control boxes and switch boxes daily, each with different sizes, opening positions, and colors. After the machine NC and laser processing steps, which eliminate manual labor, the products inevitably go through processes that require human intervention. However, we implement various strategies here to enhance productivity and achieve zero mistakes. For example, in the welding assembly process shown in the photo, four workers break down the tasks as much as possible and assign responsibilities, which helps eliminate missed welds and achieve high productivity. The length of the free conveyor is also optimized according to the quantity and personnel arrangement for that day.
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basic information
【Material】Steel (SPCC) 【Thickness】1.0t・1.2t・1.6t・2.0t 【Size】Free size 【Lot】1～ 【Process】Laser → Hybrid bender → Welding assembly → Powder coating → Assembly
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Applications/Examples of results
We receive requests from end users through our customers via the web, automatically input them into the production management system, and then automatically unfold them using CAD/CAM. This system enables us to achieve a reduction in lead time on a per-unit basis (short delivery time response). Thank you for viewing our "Sheet Metal Fabrication Examples." If you have any cases that are similar to your inquiry about "sheet metal consultation," please feel free to reach out to us. (Phone number: 072-962-2888, Email address: sales@nimbari.co.jp) We are here to assist with the development of your products and support your sales efforts.
Company information
Since our establishment in 1964, we have been designing and manufacturing custom lockers, office furniture, and steel furniture for over half a century. We excel in collaborating with customers from the design stage, providing products through OEM and ODM, and creating made-to-order lockers. Our strengths lie in our extensive design know-how and processing achievements, allowing us to achieve consistent production and completion in-house due to our knowledge of sheet metal and abundant equipment. The original lockers developed from our experience vary widely and possess unique characteristics that differ from other companies' catalog products, including usability, durability, and design. Our unique product range, including valuable item lockers, smart lockers, sports lockers, work lockers, and mailboxes, is a confident creation that aggregates feedback from our customers. We can provide not only standard products but also customized made-to-order items in various sizes and colors quickly and at low prices, thanks to our in-house design, sheet metal processing, painting, assembly, and production system, along with our quality assurance system. Additionally, our production management system and the manufacturing network in Higashi-Osaka enable us to realize products that include components beyond sheet metal. By becoming your partner with our ISO-certified management system, we can assist in product development and sales expansion.
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