iQ300 Fine Precision Machining Machine - Polishing-Free with Nano Control (Equipment Introduction)
Significantly reduce the craftsman's "hand polishing process." Achieve a mirror finish at the nano level while still in the rough state.
The "iQ300" from Makino Milling Machine Co., Ltd. is a top-tier precision machining tool that boasts nano-order control resolution and sub-micron processing accuracy. It has gained absolute trust in manufacturing environments for optical component molds, ultra-precision connectors, and medical devices. **Main Features** - **Thorough Thermal Displacement Countermeasures** The "body fluid circulation structure" and "thermal insulation structure" circulate coolant within the bed and column, completely synchronizing the machine with changes in environmental temperature. This minimizes dimensional changes to the extreme even during long hours of continuous operation. - **Polishing-Free Processing with Nano Drive** Equipped with a high-resolution scale of 1.25nm and the unique shape control technology "Super GI.5," it accurately controls the movement axis's deviation even for complex three-dimensional shapes, achieving excellent surface roughness on high-hardness steel with direct engraving at the nanometer level. This significantly reduces the manual polishing process. - **Advanced Micro Tool Management** Standard equipment includes an automatic measurement device that keeps the step difference at the joint surface during tool changes within 0.8μm. It ensures high-quality finishing even for complex micro-machining using multiple tools. There are also abundant options for automation and multi-axis capabilities, such as unmanned night operations with the Auto Work Changer (AWC).
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basic information
■Basic Information ・Manufacturer: Makino Milling Machine Co., Ltd. ・Machine Model: iQ300 (Micro Precision Machining Machine) ■Stroke & Table ・Travel (X×Y×Z): 400 × 350 × 200 mm ・Table Size: 600 × 400 mm ・Maximum Load Capacity: 100 kg ■Spindle ・Spindle Speed: 400 ~ 45,000 min⁻¹ ・Spindle Taper Hole: HSK-E32 ・Cooling Method: Axial Cooling, Jacket Cooling ■Tool (ATC) ・Number of Tool Storage: Standard 20 tools (Special Specification: 24 tools / 40 tools) ・Tool Length Measurement: Hybrid Automatic Tool Length Measurement Device (Standard, Joint Surface Step Difference within 0.8μm) ■Control, Drive, Precision ・Minimum Control Unit: 1.25 nm (High Resolution Scale) ・Drive Method: Linear Motor Drive for Each Axis ・Shape Control: Super GI.5 ・Thermal Countermeasures: Body Liquid Circulation Structure (Bed, Column), Thermal Guard Insulation Structure
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Applications/Examples of results
Optical devices and sensors: Camera lenses, light guide plates, reflectors, etc. Electronic components and semiconductors: Ultra-precision connectors, micro switches, relay components, ultra-fine connector molds for IC sockets, etc. Medical devices and biotechnology: Precision micro-shape processing for microfluidic chips, fine nozzles, implant components, etc. Precision machinery: Fine molds, ultra-high-quality processing.
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Since our establishment, we have been involved in plastic molding for over 50 years, and we can provide a comprehensive response from mold design in the product development stage to mold manufacturing, test molding, and after-sales maintenance. We manufacture various plastic injection molds, including container molds for food-related products, as well as functional mold components such as hot runners, and we have a wealth of experience in producing multi-cavity molds suitable for mass production. In recent years, we have been focusing on mold manufacturing for medical and optical applications, leveraging the knowledge and technology we have accumulated over the years. ★ If you have any inquiries regarding the following words, please feel free to contact us. - Molds for plastic injection molding - Molds for food containers (thin-walled molding, in-mold molding) - Molds for preforms - Multi-cavity molds - Prototype and mass production molds - Hot runner manufacturing - Ultra-precision molds - Microprocessing / precision processing - Mirror polishing processing - Energy-saving molds - Thin-walled and lightweight molded products


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