Case Study of Automated Visual Inspection: Inspection Example of Surface Dents on Metal Sheets
Image Processing Visual Inspection System "iVision"
An example of automating visual inspection by installing cameras and lighting on the line to capture images of scratches, dents, and chips on metal plates flowing along the conveyance line and conducting inspections!
Regarding the inspection of surface scratches and dents on metal plates being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system will involve installing cameras and lighting on the existing transport line to inspect various defects on the surface of the metal plates during transportation. By conducting inspections on the existing transport line for components like metal plates, which are difficult to handle manually, it becomes possible to reduce the effort and human errors associated with separate inspections. 【Features of this system】 - Inspections can be conducted on the transport line without creating a separate inspection system. - Since inspections are performed on the transport line, quick responses can be made in case of defects. - Inspections are carried out by considering the surface conditions and using appropriate cameras and lighting. - The equipment can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual inspections by personnel. - It takes time to educate on the standards for visual inspections, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for full customization, enabling delivery that meets the customer's needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the transport line 【Case Study】 ■Inspection of metal and steel plates (dents, scratches, etc.) *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)
