[Case Study of Turntable Circuit Board Splitter] Asahi Industry Co., Ltd. Komaki Factory
Reduction of the hassle of router bit exchange! The insertion slot is designed with a light curtain, allowing for safe use.
We would like to introduce a case where a turntable circuit board splitting machine was installed at Komaki Factory of Asahi Sangyo Co., Ltd. This factory is engaged in the assembly and manufacturing of printed circuit boards and unit assembly. To accommodate the increased production of printed circuit boards, they considered expanding their existing equipment; however, they faced challenges such as a lack of installation space and the inability to increase the number of workers. As a solution, they introduced our "MR2535HT." This increased their production capacity to approximately 1.5 times, reaching 3,800 boards per day, and also reduced overtime work. 【Selection Points】 - The turntable allows for parallel setup during board processing, shortening setup changeover time. - A variety of options increase operational efficiency. - The use of a single machine resolves installation space issues and reduces the likelihood of operational errors. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects After Implementation** - The entry point is equipped with a light curtain, allowing for safe use. - An automatic bit exchange function has been adopted, enabling automatic exchange of router bits for up to four bits, reducing daily exchange tasks to once a week. - By using a handheld reader for model selection and jig verification, operational errors such as using the wrong jig have been eliminated. - Production capacity has increased to 3,800 pieces per day, approximately 1.5 times higher. - Increased production efficiency has led to a reduction in weekend work. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Since its establishment in 1980, when it was separated from Mitsubishi Electric Nagoya Works in the facilities and materials division, our company has been a member of the Mitsubishi Electric Group. Through various contract operations, we have nurtured our manufacturing capabilities and provided products and services related to various FA and mechatronic equipment to our customers. Moving forward, we will continue to contribute to solving the challenges faced in our customers' production sites by working on improving our comprehensive capabilities in manufacturing, including skill inheritance, production innovation, and quality improvement activities. As a trusted partner to our customers, we will value communication with them and deliver products and services that meet their satisfaction.