Integrated Management System for Manufacturing and Plants: SDxV
"Integrated Management System for Plant Data and Videos" - Clearly showing the "now" and "then" from afar!
This solution integrates various plant data scattered throughout the plant (such as temperature, pressure, flow rate, rotational speed, vibration frequency, equipment operating status, control set values, and plant operating conditions) with video from cameras and thermal camera images in a SCADA (Supervisory Control And Data Acquisition) system, displaying them on the same screen to achieve centralized visualization and monitoring of events occurring within the factory.
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basic information
When monitoring "plant data" and managing "production site videos" in separate systems, analyzing the on-site situation while exploring their relevance became a significant burden for operators, making it difficult to accurately and instantly assess the conditions of the production site. By integrating these two into a single solution, we can eliminate the need for movement for aggregating plant data and monitoring the site, allowing for instant centralized management of remote site monitoring. As a result, we can prevent issues caused by sudden accidents, aging changes, etc., leading to stable equipment operation, prevention of major factory disasters, and optimization of the overall process.
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Applications/Examples of results
<Pre-Introduction Issues> 1. Unable to monitor signs of equipment trouble. 2. Continuing half-hearted operations, leading to increased losses. 3. Difficulty in identifying causes during accidents in unmanned areas. 4. Dependence on operator skill for equipment adjustments due to visual confirmation. <Solution to Issues> 1. Visualization of anomaly alarms through AI calculations. 2. Visual confirmation via video when alarms occur. 3. Simultaneous monitoring of sensor conditions. 4. Multi-faceted monitoring through other videos. <Operational Examples> 1. Confirmation of anomaly alarm occurrence through AI calculations. 2. Visual observation of videos during alarm occurrences. 3. Analysis of equipment load conditions through AI calculations. 4. Trend analysis of AI calculation data in charts. 5. Trend analysis of sensor data in charts. 6. Comprehensive assessment to determine actions for equipment (emergency stop, low-speed operation, etc.).
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Company information
Currently, in Japan, the manufacturing industry is facing a challenging environment due to the decrease in the labor population and rising labor costs. Additionally, there are issues such as the globalization of supply chains and work style reforms, necessitating significant transformations in Japanese manufacturing sites. The Video Data Solutions Team focuses on the keywords "visualization" and "safety." We support the "DX transformation" of our customers' production sites with video solutions that utilize cutting-edge IoT and cloud technologies. In this era where technology is evolving at a rapid pace, our company aims to contribute to customers striving for "DX transformation" in their production sites as a "video data solution provider."
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