Introduction to the Continuous Flow Production System

basic information

The one-piece flow production system is a new production method developed to solve issues faced by modern manufacturing, such as small-batch production of various items, inventory reduction, and ultra-short delivery times. It is a production innovation technique that creates a low-cost structure through improvements in the production system (innovating the flow of goods and information). By achieving overwhelming lead time reduction in one-piece flow production, it enables production based on confirmed orders rather than forecasts, allowing for stable production without confusion. As a result, it can improve productivity and reduce inventory, while also lowering the cost level of the factory and achieving a low-cost structure. This production method is particularly suitable for companies that require small-batch production of various items, those demanding short delivery times, companies experiencing confusion in production lines due to sudden reductions, and businesses with short product life cycles.

Price range

Delivery Time

Applications/Examples of results

The improvement activities that have been carried out traditionally have mostly been focused on on-site improvements. While there are effects at the workplace or line level, they often do not lead to results for the entire factory or to specific reductions in manufacturing costs. On the other hand, in continuous production, rather than making partial improvements, the production system itself is changed, making it possible to achieve certain results. In particular, the reduction of manufacturing costs through the shortening of production lead times and the lowering of cost levels for the factory can be considered the greatest benefits of continuous production.