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  6. [Case Study of Automation Solutions in Post-Processing] High-Precision Insertion Work

[Case Study of Automation Solutions in Post-Processing] High-Precision Insertion Work

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last updated:Mar 04, 2024

JUKI
JUKI
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By automating, we can quantify the know-how of skilled workers! Here are examples that have helped in the transfer of technology.

We would like to introduce a case where an automated solution for post-processing has achieved highly accurate insertion work. The customer's concerns included issues such as "the aging of skilled workers, which is essential for maintaining quality" and "a heavy reliance on the skills of experienced workers, making it difficult to pass on technology." After implementation, we received feedback such as "we were able to automate the techniques that relied on skilled workers, maintaining high insertion quality" and "automation allowed us to quantify the know-how of skilled workers, aiding in the transfer of technology." [Challenges] - The aging of skilled workers, which is essential for maintaining quality, is progressing. - There is a heavy reliance on the skills of experienced workers, making technology transfer difficult. - Due to significant variation in parts, automating the insertion process is challenging. - Many parts require manual labor due to small gaps between components, leading to the abandonment of automation. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of Automation Solutions in Post-Processing] High-Precision Insertion Work

2023-02-17_15h05_23.png
2023-02-17_15h05_23.png
  • Related Link - https://www.juki.co.jp/smt/solution-mi/accurate-in…

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【Results】 ■ We were able to automate the techniques that relied on skilled workers, maintaining high insertion quality. ■ By automating, we were able to quantify the know-how of skilled workers, aiding in the transfer of technology. ■ By adding a lead correction function to correct lead bending within the device, we achieved even higher precision in insertion quality. ■ Difficult diagonal insertions were also automated by introducing a slide insertion function. *For more details, please refer to the PDF document or feel free to contact us.

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Deformed Parts Insertion Machine 'JM-50'

Deformed Parts Insertion Machine 'JM-50'

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MR-Series Abnormal Shape Component Insertion Machine

MR-Series Abnormal Shape Component Insertion Machine

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JUKI Irregular Parts Insertion Machine 'JM-Series'

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JUKI

JUKI

Industrial Electrical Equipment

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Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the belief that "everything is for the customer." In addition to challenging product development that fosters innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.

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