Our company consistently handles everything from surface preparation to finishing polishing after painting in-house, striving for stable quality.
■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Contaminants such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas where processing is not required. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting materials. 2. Thermal Spraying Process: Spray molten metal or ceramic particles onto the base material using a heat source to form a functional coating on the surface. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Perform fluororesin or silicone resin coating according to the customer's usage conditions, applications, and characteristics. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Carry out finishing processes such as polishing according to specifications. Propose solutions tailored to the customer's usage environment, including surface roughness and coating thickness.
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■ Fluoropolymer Coating, Silicone Resin Coating We perform coatings according to the customer's usage conditions, applications, and characteristics. Fluoropolymer coating is a coating treatment that combines various properties such as non-stickiness, low friction, chemical resistance, and water repellency, which are functions of fluoropolymers. Silicone resin coating is a coating that possesses excellent non-stick properties. In particular, our company achieves a coating that balances wear resistance by applying a special thermal spray coating and optimal silicone resin. *For more details, please refer to the "Plasma Coat" and "Temp Coat" sections on the "Products and Services" page.*
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Osaka Gas Chemical Co., Ltd. develops functional chemical businesses based on the technologies cultivated in the coal chemical and pharmaceutical-related sectors, realizing the enhancement of added value for our customers' products. As a leading company in each industry, we will continue to leverage advanced technology and abundant know-how to pave the way for the future together with our customers.