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  6. [Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

[Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

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last updated:Feb 27, 2023

ハックジャパン
ハックジャパン
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Introducing a case study of the implementation of TOC (Theory of Constraints) that achieved a reduction in labor hours and costs for examiners!

We would like to introduce a case study of Company A, a pharmaceutical factory that has implemented the lab-type TOC analyzer "QbD1200." The company conducts TOC testing at 12 use points from purified water and water for injection each time, but occasionally the TOC values would be negative or show results below the usual threshold of 10 ppb. After the implementation, they reported, "We are getting stable results below 20 ppb, and we have established a system that allows direct data transfer from the device without going through a PC." [Case Overview] ■ Benefits of Implementation - Stable TOC measurement values of 10 to 20 ppb have been confirmed. - The operation screen is easy to understand, resembling a tablet interface. - There is an automated testing procedure that covers everything from daily inspections to TOC measurements. - Measures such as automatic carryover prevention have reduced the workload for testers. - It is beneficial to receive direct support and information from the manufacturer, Hack. *For more details, please refer to the PDF document or feel free to contact us.

    Analytical Equipment and Devices
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[Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

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  • Related Link - https://hach.jp/product/lab/toc-qbd1200plus/?utm_s…

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【Summary of Other Cases】 ■Issues - Decreased reliability due to negative TOC results and excessively low TOC values. - Inspection risks to data integrity due to data deletion risks and lack of backup measures. - Data transfer to the LIMS server via management PCs is not functioning properly. - The costs of consumables and inspections are increasing year by year, raising the burden of running costs. - The lead time for standard reagents is long, causing delays in TOC measurement tests due to late inspection calibrations. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

[Case Study] Pharmaceutical Factory Lab-type TOC Meter 'QbD1200'

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[Limited Time Only - On-Demand Streaming Now Available] "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from the Biopharmaceutical Manufacturing Field"

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Hack Japan held a seminar (in-person) on October 18 (Friday). In response to requests from those who could not attend this seminar, we will be offering on-demand streaming of three sessions of lectures and presentations for a limited time. This seminar is aimed at personnel involved in quality assurance, quality control, and manufacturing technology in the pharmaceutical manufacturing industry. Applications from competing companies will not be accepted. Thank you for your understanding.

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[On-Demand Streaming] "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from Biopharmaceutical Manufacturing Sites"

  • Seminar・Event

Hack Japan held a seminar (in-person) on October 18 (Friday). In response to requests from those who could not attend this seminar, we will be offering three sessions of lectures and presentations on a limited-time on-demand basis. "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from Biopharmaceutical Manufacturing Sites" ■ Distribution Deadline: December 11, 2024 (Wednesday) ■ Content: ◎ Lecture 1 (Viewing Time: Approximately 1 hour) "Efforts in Cleaning Validation Utilizing TOC" Katsuharu Miyajima, Palmex Therapeutics Co., Ltd. ◎ Lecture 2 (Viewing Time: Approximately 45 minutes) "Current Status and Challenges of Cleaning Validation in Biopharmaceutical Manufacturing" Shinichi Fujimura, Takara Bio Inc. ◎ Presentation (Viewing Time: Approximately 20 minutes) "Lab TOC Meter QbD1200 + - Regarding High-Quality Data Integrity Compliance" Masatsugu Okada, Hack Japan Co., Ltd. ■ Target Audience: Personnel in quality assurance, quality control, and manufacturing technology in the pharmaceutical manufacturing industry. *Please note that applications from other companies in the same industry will not be accepted. Thank you for your understanding.

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[Registration Deadline 10/7] (Free Seminar) "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from Biopharmaceutical Manufacturing Sites"

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**Seminar Held with Mr. Miyajima from Palm X Therapeutics and Mr. Fujimura from Takara Bio** Our company will hold a seminar on October 18 (Friday) in Tokyo for professionals involved in quality assurance, quality control, and manufacturing technology in the pharmaceutical manufacturing industry. ■ Title: "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from Biopharmaceutical Manufacturing Sites" ■ Date and Time: October 18, 2024 (Friday) 13:30 - 17:00, Doors Open: 13:00 ■ Venue: Waim Conference Room Takadanobaba 4B (4th Floor, TD Building, 1-29-9 Takadanobaba, Shinjuku-ku, Tokyo) ■ Capacity: 50 people (planned) ■ Application Deadline: October 7, 2024 (Monday) *Registration will close if capacity is reached before the deadline. ■ Participation Fee: Free ■ Target Audience: Professionals involved in quality assurance, quality control, and manufacturing technology in the pharmaceutical manufacturing industry ■ Organized by: Hack Japan Co., Ltd. (formerly Hack Ultra)

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Seminar Announcement: "Latest Trends in Cleaning Validation and the Utility of TOC - Case Studies from the Biopharmaceutical Manufacturing Field" (October 2024)

  • Seminar・Event

In the guidance on process validation (PV) announced by the FDA in 2011, PV is classified into three stages: Stage 1, process design; Stage 2, verification of the functionality of the designed process in the actual manufacturing site; and Stage 3, verification of functionality according to design during the production phase after product launch. The importance of process validation throughout the entire product lifecycle is increasing. This seminar will focus on the latest trends in cleaning validation in Stage 3, which is emphasized as a measure against cross-contamination, particularly with the increase in many pharmaceuticals and highly active pharmaceuticals manufactured on shared lines. We will also highlight the usefulness of Total Organic Carbon (TOC) analysis methods and present practical examples from biopharmaceutical manufacturing sites. Additionally, in the latter part of the seminar, there will be time for discussion led by the speakers. If you have any topics or questions you would like to be addressed, please include them in the application form.

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ハックジャパン

ハックジャパン

Testing, Analysis and Measurement

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Hack Japan, as the Japanese subsidiary of Hach Company, is engaged in the sales and service provision of a portion of Hach's product lineup. Since our establishment, we have been providing high-quality analyzers that are highly accurate and easy to use. We continue to uphold the values established by founders Clifford and Kitty Hach when they founded the company in 1947. For over 60 years, we have consistently provided the best solutions for water management and have been trusted by various industries. Our analytical instruments and reagents are used for water quality testing across a range of industrial sectors. Water analysis must be accurate. Hach supports water analysis experts by providing reliable and user-friendly products. 【Main Product Brands】 - Online TOC Analyzer BioTector Series - Various Dissolved Gas Analyzers Orbisphere Series - Online VFA Analyzer EZ7200 - Silica and Sodium Analyzers Polymetron Series - Laboratory TOC Analyzer QbD1200+ - Liquid Spectrophotometer (Color Difference Meter) LICO 620/290

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