For those struggling with automation in low-volume production of various types in the insertion process.
Why not start automation at JUKI, a global company in automated insertion?
Are you facing the following challenges with the automation of the parts insertion process? - Different packaging for each part, such as loose parts and tray parts, requiring dedicated supply machines. - Time-consuming machine changeovers leading to low machine operating rates and decreased productivity. - Difficulty in passing on skilled techniques due to the aging of workers. <Effects of Automating Parts Processes and Introducing Robot Systems> - Achieving diverse supply forms and enabling small-lot production of various types. We provide supply machines that accommodate loose parts, tray parts, taping parts, stick parts, etc. Custom supply machines tailored to customer needs can be manufactured, realizing automation for small-lot production of various types. - Supporting efficient production with excellent changeover based on a modular concept. By incorporating a modular concept similar to that of assembly machines, smooth changeovers are possible. This significantly reduces line downtime and supports improved production operating rates. - Establishing an insertion process that is not dependent on human labor. Transitioning from a labor-intensive process with challenges such as quality variability and difficulty in skill transfer to an automated insertion line through the introduction of automation equipment. This contributes to quality improvement, reduction of hiring and training costs, and the transfer of skills and process improvements by skilled workers, thereby enabling diverse utilization of human resources.
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basic information
JUKI's Smart Solutions: No.1 in Automation Implementation for Insertion Parts Processes to Solve Challenges Together with Customers 1. Supports a wide variety of supply forms 2. JUKI, a pioneer of the modular concept, offers machine configurations that make model switching easy 3. Achieves an automated insertion process that does not rely on human labor In the component insertion process, JUKI realizes automation implementation together with customers through machines and robotic systems, leading customer factories towards smart transformation and digital transformation (DX).
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Applications/Examples of results
Multi-tasking Platform JM Series - Basic model with high reliability and satisfactory economy... JM-50 Product page: https://www.juki.co.jp/smt/products/jm-50/ - High-speed insertion model... JM-100 Product page: https://www.juki.co.jp/smt/products/jm-100/ - Model compatible with large boards and irregular components... JM-20 Product page: https://www.juki.co.jp/smt/products/jm-20/ <Case Overview> *For details, please refer to the PDF document or feel free to contact us.
Detailed information
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JM-50
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JM-100
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JM-20
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Parts supply machine image
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Image of available parts
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Company information
Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the belief that "everything is for the customer." In addition to challenging product development that fosters innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.
![[Case Study of Automation Solution in Post-Process] Stabilization of Insertion Process](https://image.mono.ipros.com/public/product/image/074/2000803870/IPROS25141736385575796292.png?w=280&h=280)
![[New Product] Complete parts insertion and screw tightening in one machine! Introducing the JM-E01.](https://image.mono.ipros.com/public/product/image/77f/2001463977/IPROS62841365498851631582.jpeg?w=280&h=280)
