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  6. [Case Study] Metal Processing Company A

[Case Study] Metal Processing Company A

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last updated:Jun 08, 2023

電研精機研究所
電研精機研究所
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What causes the recurring failures of the thermal spray machine? Here are examples of cases where the issues have been completely resolved!

The thermal spraying machine used by Company A, a metal processing company, had repeatedly experienced failures due to issues with its internal control board. We requested the manufacturer to investigate the cause of the failures and implement measures to prevent recurrence, but similar failures had not occurred overseas, and the exact cause remained unclear. Our company investigated whether there were any sources of high-frequency noise within Company A's factory. Based on the investigation results, we speculated that high-frequency noise generated by machinery on a different floor might have caused the failures of the thermal spraying machine. As a solution, we installed a noise-cut transformer on the power line of the thermal spraying machine. Since the installation, the thermal spraying machine has not experienced any further failures, and the issues have been completely resolved. 【Case Summary】 ■ Problem: Failures due to control board issues in the thermal spraying machine ■ Product Introduced: Noise-cut transformer ■ Effect: No further failures of the thermal spraying machine occurred after installation *For more details, please refer to the PDF document or feel free to contact us.

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2023-03-07_17h26_40.png

[Case Study] Metal Processing Company A

2023-03-07_17h26_40.png
2023-03-07_17h26_40.png
  • Related Link - https://www.denkenseiki.co.jp/noise-blog/912/

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【Key Points】 ■ When high-frequency noise enters electronic devices through power lines, it can cause overvoltage that may destroy the insulation of components on the circuit board. → This can be reliably prevented by installing a "noise-cut transformer" on the power line. ■ When harmonics intrude, it can lead to component damage due to heat. → For harmonic countermeasures, "noise-cut AVR" is recommended. *For more details, please refer to the PDF materials or feel free to contact us.

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【Purpose】 ■Noise countermeasures *For more details, please refer to the PDF document or feel free to contact us.

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Noise Trouble Consultation Room

Noise Trouble Consultation Room

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Satisfied with this! Noise Countermeasures: A Reintroduction

Satisfied with this! Noise Countermeasures: A Reintroduction

TECHNICAL
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Solution found! Introduction to inverter noise countermeasures.

Solution found! Introduction to inverter noise countermeasures.

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Basic Knowledge of Noise and Countermeasures

Basic Knowledge of Noise and Countermeasures

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電研精機研究所

電研精機研究所

Industrial Electrical Equipment

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Our company is a manufacturer that develops and produces noise countermeasure products, starting with the "Noise Cut Transformer." Additionally, we provide consulting on noise countermeasures through our "Noise Trouble Consultation Room," established in 1983. We handle approximately 3,000 consultations annually and have a track record of resolving nearly 100% of the issues. Our products range from large-scale items for large plants and intelligent buildings to small electronic devices for medical equipment and measuring instruments, and they are used in various fields. Through these activities and technical research in the EMC field, we have received broad and high evaluations from both national and public research institutions as well as the industrial sector.

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