Predictive maintenance of manufacturing processes that supports next-generation manufacturing!
The "State Visualization System Equipped i4.0 Series" features ball screws (i4.0BS(R)), linear guideways (i4.0GW(R)), and single-axis robots in its lineup. By introducing this series, it enables condition monitoring between devices, display of history, and receipt of alarms. This allows for the incorporation of maintenance plans before issues arise on the production line, thereby maintaining high production efficiency. In the i4.0BS(R), signals from sensors attached to the ball screw are collected by the ECM (Edge Computing Module), which performs intelligent diagnostics using a proprietary diagnostic algorithm (abnormality diagnosis, component fatigue analysis, lubrication condition analysis). Additionally, it allows for automatic log saving and remote monitoring via multiple terminals. It meets the needs for predictive maintenance to maintain production line performance and environmentally conscious clean manufacturing.
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【Industries Suitable for Introduction】 ■ Electronic Semiconductors ■ Various Automation ■ Machine Tools ■ General Industry 【Achievements in Our Group from Adopting the i4.0 Series】 ■ Cost related to lubrication reduced by 43,000 yen ■ CO2 emissions reduced by 140 kg ■ Risk of equipment downtime reduced by 25% ■ Improved production operating efficiency increased to 95% *These measurements are based on operating one 3-axis machine tool for one year at our company, but we do not guarantee their accuracy or reproducibility. Please be aware that results may vary depending on your environment and conditions.
Detailed information
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[i4.0 Series] i4.0BS(R) Ball screw with condition visualization system
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[i4.0 Series] i4.0GW(R) Equipped with a condition visualization system, linear guideway.
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[i4.0 Series] Single-Axis Robot Single-Axis Robot with Condition Visualization System
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Company information
HIWIN is a global company headquartered in Taichung, Taiwan, with a capital of approximately 15.8 billion yen and around 4,500 employees. In addition to Japan, it has bases in 12 countries worldwide, including Germany and the United States. As a world-class manufacturer of linear motion equipment, HIWIN focuses on product development to meet the diverse needs of its customers, accumulating a track record of supplying to leading machine tool manufacturers, automotive manufacturers, and semiconductor and manufacturing equipment manufacturers, and advancing as a preferred partner company. (ISO9001, ISO14001, ISO45001 certified) Furthermore, HIWIN develops and manufactures a wide range of mechatronic products, providing solutions that extend beyond merely being a parts manufacturer to various industries. Established in 1999, HIWIN Corporation, the Japanese subsidiary, is based in Kobe City, Hyogo Prefecture, and has sales offices in 10 cities across Japan. In 2022, it established a headquarters factory with research and development capabilities on a site of approximately 7,500 tsubo in Kobe City. Moving forward, our company will demonstrate expertise in each field and strive to provide optimal solutions to our customers through the manufacturing and development of valuable products, contributing to the development of Japan's industry as a company that "supports next-generation manufacturing."