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  6. State Visualization System Equipped 【i4.0 Series】

State Visualization System Equipped 【i4.0 Series】

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HIWIN i4.0 Series

last updated:Jun 25, 2024

ハイウィン
ハイウィン
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Predictive maintenance of manufacturing processes that supports next-generation manufacturing!

The "State Visualization System Equipped i4.0 Series" features ball screws (i4.0BS(R)), linear guideways (i4.0GW(R)), and single-axis robots in its lineup. By introducing this series, it enables condition monitoring between devices, display of history, and receipt of alarms. This allows for the incorporation of maintenance plans before issues arise on the production line, thereby maintaining high production efficiency. In the i4.0BS(R), signals from sensors attached to the ball screw are collected by the ECM (Edge Computing Module), which performs intelligent diagnostics using a proprietary diagnostic algorithm (abnormality diagnosis, component fatigue analysis, lubrication condition analysis). Additionally, it allows for automatic log saving and remote monitoring via multiple terminals. It meets the needs for predictive maintenance to maintain production line performance and environmentally conscious clean manufacturing.

    Other machine elements
550×550_i4.0シリーズ_240404_02.jpg

State Visualization System Equipped 【i4.0 Series】

550×550_i4.0シリーズ_240404_02.jpg
550×550_i4.0シリーズ_240404_02.jpg 550×550_i4.0シリーズ_240404_01.jpg 550×550_i4.0BS_240404.jpg 550×550_i4.0GW_240404.jpg
  • i4.0BS Ball Screw with State Visualization System - Special Feature Page
  • Special site - Product/service details - https://pr.mono.ipros.com/hiwin/product/

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【Industries Suitable for Introduction】 ■ Electronic Semiconductors ■ Various Automation ■ Machine Tools ■ General Industry 【Achievements in Our Group from Adopting the i4.0 Series】 ■ Cost related to lubrication reduced by 43,000 yen ■ CO2 emissions reduced by 140 kg ■ Risk of equipment downtime reduced by 25% ■ Improved production operating efficiency increased to 95% *These measurements are based on operating one 3-axis machine tool for one year at our company, but we do not guarantee their accuracy or reproducibility. Please be aware that results may vary depending on your environment and conditions.

Detailed information

  • 550×550_i4.0BS_240404.jpg

    [i4.0 Series] i4.0BS(R) Ball screw with condition visualization system

  • 550×550_i4.0GW_240404.jpg

    [i4.0 Series] i4.0GW(R) Equipped with a condition visualization system, linear guideway.

  • 正方形3.png

    [i4.0 Series] Single-Axis Robot Single-Axis Robot with Condition Visualization System

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i4.0BS Catalog with State Visualization System

i4.0BS Catalog with State Visualization System

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Product Information

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Ball Screw Technical Information

Ball Screw Technical Information

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[HIWIN] MEX Kanazawa 2024 / 60th Kanazawa Machine Industry Exhibition Participation

MEX Kanazawa 2025 / Notice of Exhibition at the 61st Machine Industry Fair Kanazawa [HIWIN]

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We will be exhibiting at "MEX Kanazawa 2025 / The 61st Kanazawa Machine Industry Exhibition," which will be held at the Ishikawa Industrial Exhibition Hall from May 15, 2025. ◇ Event Period May 15 (Thursday) to May 17 (Saturday), 2024, from 10:00 to 17:00 * The last day will end at 16:00. ◇ Exhibition Venue Ishikawa Industrial Exhibition Hall (Halls 1, 3, and 4) ◇ Booth Number Hall 1, 1-017 ◇ Featured Exhibits In addition to our main products, the "Linear Guideway" and "Ball Screw," you can also see the high-speed rotary table "RAB200," which supports differentiation in machine tools, and the "Thin XYΘ Stage," which combines ultra-thin DD motors and linear motors. 《Torque Motor Rotary Table》 Adopting the "Zero Backlash Direct Drive System (zeroB/DD system)," it achieves smooth and responsive rotation, enhancing advantages in various aspects such as finish quality, yield improvement, and operational sound quality, thus supporting differentiation in machine tools. 《DD Motor》 Utilizing a direct drive system, it achieves excellent acceleration and stable operation. It can also be applied in the semiconductor industry, where technological innovation is required.

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HAIWIN Exhibiting at the 10th Mechanical Components Technology Exhibition Nagoya

Monozukuri World Nagoya / 10th Mechanical Components Technology Exhibition Nagoya [HIWIN]

  • Seminar・Event

We will be exhibiting at the "Monozukuri World Nagoya / 10th Mechanical Components Technology Exhibition Nagoya," which will be held at Port Messe Nagoya from April 9, 2025. ◇ Event Period April 9 (Wednesday) to April 11 (Friday), 2025, 10:00 AM to 5:00 PM ◇ Exhibition Venue Port Messe Nagoya ◇ Booth Number Exhibition Hall 1 No. 11-24 ◇ Featured Exhibits We will showcase a wide range of our main products, including "Linear Guideways" and "Ball Screws." The Linear Guideways include the stainless steel guide "M Series," which is currently expanding its lineup, and models with EL auxiliary lubrication modules. The Ball Screws will feature the quiet type "Super T Series," as well as models with high dust-proof seals and wipers, and the "Condition Visualization System-equipped Ball Screw i4.0BS®," which enables predictive maintenance and environmentally friendly clean manufacturing. In addition to mechanical component parts, we will also display industrial robots such as "Cartesian Robots" and "Scara Robots," which combine our single-axis robots with servo systems, as well as the "DMT XY Stage," applicable for wafer packaging equipment, and the "Torque Motor Rotary Table," which supports the evolution of machine tools.

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Highwin Manufacturing Fair 2024 Exhibition

Manufacturing Fair 2024【HIWIN】

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We will be exhibiting at the "Monozukuri Fair 2024," which will be held at Marine Messe Fukuoka from October 16, 2024. ◇ Event Period October 16 (Wed) to 18 (Fri), 2024, 10:00 AM to 5:00 PM * The last day will end at 4:00 PM. ◇ Exhibition Venue Marine Messe Fukuoka ◇ Booth Number Hall A, No. AE-02 ◇ Featured Exhibits ■ Semiconductor Subsystem Solution Our company develops and manufactures a wide range of products from mechanical component parts to mechatronic products. We will showcase stainless steel linear guideways "MG Series" and ball screws "Super S Series," which are suitable for the semiconductor and FPD industries, as well as EFEM, wafer aligners, and ultra-precision stages at the nano level. At this exhibition, we will present mechanical component parts such as stainless steel linear guideways, which are optimal for the semiconductor industry, and wafer transport systems. The wafer transport system features a double-arm wafer transport robot and a wafer aligner. It is a compact model that contributes to improved work efficiency.

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27th Mechanical Components Technology Exhibition Osaka【HIWIN】

  • Seminar・Event

We will be exhibiting at the "27th Mechanical Components Technology Exhibition [Osaka]" to be held at Intex Osaka from October 2, 2024. ◇ Event Period October 2 (Wed) to October 4 (Fri), 2024, 10:00 AM to 5:00 PM ◇ Exhibition Venue Intex Osaka ◇ Booth Number Hall 4, 25-48 ◇ Featured Exhibits ■ HIWIN Machine Tool Solutions In addition to the SUS series with an expanded lineup, we will showcase high-rigidity roller guides and the compact stainless steel MG series for linear guideways. For ball screws, we will display the quiet Super T series and models with high dust-proof seals and wipers. In addition to various mechatronic products, we will also exhibit peripheral units for industrial robots and demonstration machines.

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ハイウィン

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Machine elements and parts

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HIWIN is a global company headquartered in Taichung, Taiwan, with a capital of approximately 15.8 billion yen and around 4,500 employees. In addition to Japan, it has bases in 12 countries worldwide, including Germany and the United States. As a world-class manufacturer of linear motion equipment, HIWIN focuses on product development to meet the diverse needs of its customers, accumulating a track record of supplying to leading machine tool manufacturers, automotive manufacturers, and semiconductor and manufacturing equipment manufacturers, and advancing as a preferred partner company. (ISO9001, ISO14001, ISO45001 certified) Furthermore, HIWIN develops and manufactures a wide range of mechatronic products, providing solutions that extend beyond merely being a parts manufacturer to various industries. Established in 1999, HIWIN Corporation, the Japanese subsidiary, is based in Kobe City, Hyogo Prefecture, and has sales offices in 10 cities across Japan. In 2022, it established a headquarters factory with research and development capabilities on a site of approximately 7,500 tsubo in Kobe City. Moving forward, our company will demonstrate expertise in each field and strive to provide optimal solutions to our customers through the manufacturing and development of valuable products, contributing to the development of Japan's industry as a company that "supports next-generation manufacturing."

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