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  6. [Example] Lightweight design of rotating parts considering rigidity and manufacturing requirements.

[Example] Lightweight design of rotating parts considering rigidity and manufacturing requirements.

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last updated:Jun 21, 2024

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Introducing the lightweight design of rotating components while maintaining rigidity in their initial shape, taking into account various manufacturing requirements!

For rotating components such as wheels, advanced design is required that takes into account not only mechanical properties like rigidity, strength, and vibration characteristics, but also various manufacturing requirements and aesthetic considerations. Here, we present a case study of a motorcycle road wheel that was designed with manufacturing requirements in mind to achieve weight reduction. We established a Multi-Point Constraint (MPC) to maintain rotational symmetry while considering manufacturing requirements such as "the overall shape must be moldable" and "must have a certain minimum wall thickness." First, we created an initial model that is one-third periodic symmetric using rotational copying. Then, we added load and constraint conditions, outputting the data as Nastran data, and subsequently created and added the MPC for maintaining rotational symmetry using the post-processor TS Studio. As a result, we achieved approximately an 11% weight reduction while maintaining a rotationally symmetric shape. [Case Summary] ■ Analysis Model: Road Wheel ■ Result: Achieved approximately 11% weight reduction *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Lightweight design of rotating parts considering rigidity and manufacturing requirements.

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【Optimization Conditions】 ■Objective: Volume minimization (i.e., weight reduction) ■Constraints: Maintenance of rigidity under three loading conditions ■Other manufacturing-related constraints: Die-cutting, minimum thickness, 1/3 periodic symmetry *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Lightweighting of Rotating Parts Considering Rigidity and Manufacturing Requirements: Structural Optimization Design Software OPTISHAPE-TS

[Case Study] Lightweighting of Rotating Parts Considering Rigidity and Manufacturing Requirements: Structural Optimization Design Software OPTISHAPE-TS

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Structural Optimization Design Software OPTISHAPE-TS

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くいんと

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Kuin Co., Ltd. is a venture business company specializing in computational mechanics and CAE software development, established with a strong desire to "enter the overwhelmingly overseas-dominated CAE software field with original Japanese products." We are committed to originality and operate under the motto "Dreamy CAE from Japan," focusing on the development, sales, and support of our own CAE software. ≪Software≫ ● Structural Optimization Design OPTISHAPE-TS Useful structural optimization for various situations such as initial design stages and improvements of existing shapes. ● CAD Model Generation S-Generator Converts optimized shapes into CAD models. ● Image-Based Structural Analysis VOXELCON Directly models and analyzes CT images and STL data from CAD. ● General Parameter Optimization AMDESS Parameter optimization done in a way that feels like using spreadsheet software. ● SOLIDWORKS Add-in Structural Optimization Design HiramekiWorks Performs structural optimization within SOLIDWORKS and automatically generates CAD models of the resulting shapes.

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