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  6. [Case Study] Improvement of Work Efficiency Utilizing Original Container Top Covers

[Case Study] Improvement of Work Efficiency Utilizing Original Container Top Covers

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last updated:Nov 09, 2023

TSK
TSK
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A lightweight and inexpensive vacuum-formed container lid that allows for visibility and verification of the contents.

Are you facing these concerns regarding the transportation of automotive parts? - The cleaning process for plastic containers incurs costs due to the adhesion of oils and other substances. - It is unclear what is inside the plastic containers because the contents are not visible. This is an example of how changing from standard container lids to vacuum-formed container lids has improved operations. **Key Points for Introducing Vacuum Forming** - More cost-effective than standard container lids (about 1/40 the cost of new purchases) - Cheaper than the cost of cleaning operations each time - Ensures quality (reduces management workload) - Lighter than standard container lids, improving work efficiency - Transparency allows for visibility of container contents - Designed to minimize dust ingress *For more details, please refer to the PDF.*

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コンテナ用上蓋_TOP.jpg

[Case Study] Improvement of Work Efficiency Utilizing Original Container Top Covers

コンテナ用上蓋_TOP.jpg
コンテナ用上蓋_TOP.jpg
  • Related Link - https://tsk-corp.jp/vacuum-forming/technology/?utm…

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basic information

Free design, strength can also be chosen freely. Transparency and translucency can be selected. Custom-sized lids can be made for containers without standard lids.

Price range

P1

Delivery Time

P4

Applications/Examples of results

Utilized as a lid for plastic containers Molded using vacuum forming, enabling cost improvement and work efficiency enhancement Ideal for switching from standard plastic lids

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Improved workability with a vacuum-formed container lid.

Improved workability with a vacuum-formed container lid.

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Reduction of material storage space: Vacuum-formed cushioning material

Reduction of material storage space: Vacuum-formed cushioning material

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Vacuum-formed pads that contribute to reducing storage space for packaging materials.

Vacuum-formed pads that contribute to reducing storage space for packaging materials.

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[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

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[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

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[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

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Vacuum Forming Tray Selection Guidebook

Vacuum Forming Tray Selection Guidebook

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Company information

TSK

TSK

Manufacturing and processing contract

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After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.

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