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  6. Case study on the introduction of air curtains to prevent the intrusion of foreign substances (dust, dirt, insects, etc.) into food factories.

Case study on the introduction of air curtains to prevent the intrusion of foreign substances (dust, dirt, insects, etc.) into food factories.

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last updated:Jun 23, 2023

カルカヤ
カルカヤ
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Solve the problems of food factories and warehouses with air curtains! The air wall created by parallel flow blocks cold and warm air, and the induced airflow helps to equalize the indoor temperature.

In food factories and warehouses, it is necessary to create a safe and secure environment. Therefore, why not reduce air conditioning costs and create a safe and secure space with the air curtain "Air Wall," which blocks the flow of air with parallel winds to prevent the intrusion of foreign objects? The "Air Wall" generates a powerful airflow using the force of fans (pressurized ventilation fans) on both sides, and the structure of the discharge and intake elbows (guide vanes) forms a uniform airflow (parallel flow) that does not include vortex flows. The wind blowing out in parallel from opposite sides circulates to create an air wall. 【Case Studies】 Company Name: A certain company in Fukuoka Prefecture Industry: Food manufacturing (egg products) Challenge: There is a hygiene issue when foreign objects (dust, dirt, insects, etc.) intrude into the factory during the transportation of raw materials, so we want to prevent foreign object intrusion. Proposal: We proposed the installation of a large type at the entrance and a standard type at the exit, which they adopted. Company Name: A certain company in Kumamoto Prefecture Industry: Collection and shipment of fruits and vegetables Challenge: When the door of the temporary storage room for collected items (chilled room at 5°C to 0°C) is opened and closed, outside air intrudes, causing the temperature to rise, so we want to minimize temperature changes. Proposal: We proposed the installation of a large type and the addition of a device that operates in conjunction with the opening and closing of the door, which they adopted.

    Air purifiers
2021-11-08_13h47_59.png

Case study on the introduction of air curtains to prevent the intrusion of foreign substances (dust, dirt, insects, etc.) into food factories.

2021-11-08_13h47_59.png
2021-11-08_13h47_59.png
  • Related Link - http://karukaya.fukuoka.jp/air_curtain/index.html

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【Case Study and Others】 Company Name: XYZ Company, Injection Molding Factory (Saitama Prefecture) Industry: Injection Molding Challenge: To maintain a constant temperature in the factory and further improve product quality. Proposal: We proposed installation at the factory entrance, which was implemented. Result: The induced airflow effectively equalized the temperature within the factory, leading to significant energy savings and improvements in product quality, as reported by the client. It also effectively blocked the intrusion of dust and debris, contributing to a cleaner environment. 【Specifications】 ■ Airflow: Circulation of air from both sides with no reduction in airflow from top to bottom. ■ Operating Temperature: -30℃ to 50℃ (suitable for use in warehouses) ■ Blocking Method: Uniform airflow from both sides using parallel flow. ■ Dust Removal Method (dust, insects, etc.): Air discharge combined with the main filter to capture and prevent indoor intrusion. 【Seeking Monitors】 We are currently looking for users who can become monitors (limited to Fukuoka Prefecture or neighboring prefectures)! Interested users are encouraged to contact us.

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Applications/Examples of results

【Installation Examples】 ■Cold Storage Warehouse ■Painting Booth Entrance ■Logistics Center Warehouse

Detailed information

  • ?sanbara

    A certain company in Fukuoka Prefecture Food manufacturing industry (egg products)

  • ?sanbara

    A certain company in Fukuoka Prefecture Food manufacturing industry (egg products)

  • ?yamaga-1大型.jpg

    A certain company in Kumamoto Prefecture Collection and shipment of fruits and vegetables

  • ?yamaga-2大型.jpg

    A certain company in Kumamoto Prefecture Collection and shipment of fruits and vegetables

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Parallel Flow Air Curtain "Air Wall"

Parallel Flow Air Curtain "Air Wall"

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Parallel flow air curtain "Air Wall"

Parallel flow air curtain "Air Wall"

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カルカヤ

カルカヤ

Manufacturing and processing contract

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Since our establishment, we have been manufacturing steel furniture, primarily office furniture, with high technology and innovative ideas based on a broad perspective. On a site of approximately 6,200 tsubo, we carry out integrated production starting from uncoiling the main material, steel, at the shear line, followed by the punching process using turret punching machines, bending processes with automatic benders, assembly processes, and finally to the painting line. Moreover, among our product range, office furniture is produced with high quality, and its reliability is highly regarded from various sectors.

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