Case study of cutter problem-solving: Concerns about delivery time and price when using overseas products.
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A case that solved the issue of having no domestic manufacturers due to the complexity of the blade (cutter) and the absence of blueprints, along with concerns about delivery times and pricing!
We would like to introduce a case study that addresses the concerns of customers regarding delivery times and pricing due to the use of overseas-made cutters. ■Problem We were using overseas-made cutters, but there were concerns about delivery times and pricing. The complexity of the blades and the absence of drawings meant that there were no domestic manufacturers capable of producing them, leaving us with no choice but to purchase from overseas. ■Proposal Ultra-hard cutter NOVAS for food packaging machines ■Result We were able to take measurements from the actual product and create drawings despite the lack of existing designs. By using a higher-grade material than the overseas products, we successfully extended the blade's lifespan, reduced the delivery time to about half, and lowered the cost to about one-third. ■Case Summary - Issue: Concerns about delivery times and pricing with overseas-made cutters, unable to manufacture domestically - Proposal Highlights: Creating drawings from the actual product, material change proposal, shortening delivery times, cost reduction *For more details, please feel free to contact us.
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basic information
【Super Hard Cutter NOVAS for Food Packaging Machines】 Our unique cutter made from cemented carbide boasts a lifespan that is 3 to 8 times longer compared to conventional steel cutters, with exceptional durability of over 34 times at maximum. By extending the lifespan, it enables long-term continuous operation, leading to improved production efficiency, cost reduction, and contributing to the labor-saving in food factories. Additionally, our super hard cutter has high rigidity, allowing for sharp cuts of the target material and contributing to quality improvement with clean cutting surfaces. It is widely adopted by food factories using various cutting tools and companies in other fields.
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Applications/Examples of results
Pillow packaging machines, filling machines, and various cutting cutters For food manufacturing factories, pharmaceutical manufacturing factories, and other industrial use 【List of Clients】 Ajinomoto Frozen Foods Co., Ltd. Kasugai Confectionery Co., Ltd. Kanro Co., Ltd. Kracie Foods, Ltd. Glico Manufacturing Japan Co., Ltd. KCC Corporation Sato Food Industry Co., Ltd. Sanpack System Co., Ltd. Chateraise Co., Ltd. JA Foods Saga Co., Ltd. Osenju Candy Co., Ltd. Taihei Food Industry Co., Ltd. Takasaki Morinaga Co., Ltd. Tokyo Food Co., Ltd. Toyo Suisan Co., Ltd. Nakada Food Co., Ltd. Nagatanien Co., Ltd. Nissin Food Products Co., Ltd. Nippon Jiffy Food Co., Ltd. Nestlé Japan Ltd. Neige Co., Ltd. Hamada Confect Co., Ltd. Umejuen Co., Ltd. Pine Co., Ltd. Prima Ham Co., Ltd. Hoko Co., Ltd. Mikakuto Co., Ltd. Meiji Co., Ltd. Morinaga Confectionery Co., Ltd. Morinaga Milk Industry Co., Ltd. Yamahiro Co., Ltd. Rokko Butter Co., Ltd. Lotte Co., Ltd. Others
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Company information
Since its establishment in 1930, our company has operated under the philosophy that "helping our customers is our mission," manufacturing and selling carbide cutters for pillow packaging machines and filling machines. We also handle a wide range of products, from surface treatment (coating) products to both standard and custom-made items. Since our founding, we have adhered to the motto of "delivering valuable products and information," offering a variety of materials and responding through various networks. Our main product, the carbide cutter, is meticulously crafted from the material, providing a longer lifespan than traditional steel cutters and excellent film cutting performance, which eliminates the need for maintenance over extended periods. This significantly contributes to improved production efficiency, cost reduction, and alleviation of labor shortages. Please feel free to contact us with any requests.