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  6. [Case Study] Preventing Picking Errors with Serving Trays

[Case Study] Preventing Picking Errors with Serving Trays

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last updated:Nov 09, 2023

TSK
TSK
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A serving tray that reduces packaging work for inter-factory transportation of parts and eliminates picking errors.

The "serving tray" perfectly organizes the necessary types and quantities of parts for the assembly line, and by confirming that all served parts are used up, it reduces the risk of forgetting to attach parts or mistakenly attaching unnecessary parts. Depending on the shape and purpose of the parts, we propose serving trays made of the appropriate materials and shapes needed for your assembly line. Among them, vacuum-formed trays are effective for use as serving trays in terms of cost and workability. [Key Points for Introducing Vacuum-Formed Serving Trays] ■ Efficiency in Picking The PET vacuum-formed parts serving trays are transparent, allowing you to see the photos of the parts being picked through the tray. This helps prevent "part omissions," "incorrect part numbers," and "incorrect part colors" during picking. ■ No Packaging By transporting parts with the picked parts serving tray, the need for bagging parts is eliminated. This reduces the use of small bags for packaging and the bagging process. *For more details, please refer to the PDF document or feel free to contact us.

    Cushioning materialtrayOther packaging materials
配膳トレイ_TOP.jpg

[Case Study] Preventing Picking Errors with Serving Trays

配膳トレイ_TOP.jpg
配膳トレイ_TOP.jpg
  • Related Link - https://tsk-corp.jp/vacuum-forming/technology/?utm…

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basic information

Main materials of serving trays ■ Foam sheet ■ Foam material ■ Vacuum forming ■ Low-density EPS

Price range

P2

Delivery Time

P4

Applications/Examples of results

■Using serving trays for parts delivery to the assembly line is recommended. ■Vacuum-formed serving trays are cheaper compared to other materials and can accommodate small lots. There is an increasing demand for serving trays made from this material. ■Vacuum-formed parts serving trays have the advantage of reducing errors by picking operators and shortening the work process.

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[Case Study] Preventing Picking Errors with Serving Trays

[Case Study] Preventing Picking Errors with Serving Trays

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Vacuum Forming Tray Selection Guidebook

Vacuum Forming Tray Selection Guidebook

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[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

[Cost Reduction Case] Optimization of Logistics Packaging by Changing the Material of the Igeta Partition!

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[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

[Cost Reduction Case] Standardization of 16 types of automotive parts using 2 trays.

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Eliminate defects in stored products using vacuum-formed trays.

Eliminate defects in stored products using vacuum-formed trays.

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Standardization of the process content containers for finished parts and shipping trays.

Standardization of the process content containers for finished parts and shipping trays.

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[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

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[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

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Company information

TSK

TSK

Manufacturing and processing contract

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After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.

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