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  6. Introduction to the Vacuum Forming Business: TSK's Strength in Keeping Prototype Costs Low

Introduction to the Vacuum Forming Business: TSK's Strength in Keeping Prototype Costs Low

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last updated:Nov 09, 2023

TSK
TSK
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We have the strength to solve the challenges of customers who cannot allocate a budget for the prototype costs of vacuum-formed trays!

We have adopted four prototyping methods: "Vietnamese-made molds," "3D printed molds," "wooden molds," and "simple prototype molds," to conduct prototypes at a low cost. We select and propose the optimal prototyping method based on the customer's budget and quality requirements. Compared to traditional prototyping costs, we can produce molds at a cost that is up to 50% lower. By reducing the cost of mold production, we can also address detailed modifications, allowing us to work on prototypes until customer satisfaction is achieved, all while keeping costs below traditional levels.

    Cushioning materialtrayOther packaging materials
試作費用を低コストに抑えるTSKの強み.jpg

Introduction to the Vacuum Forming Business: TSK's Strength in Keeping Prototype Costs Low

試作費用を低コストに抑えるTSKの強み.jpg
試作費用を低コストに抑えるTSKの強み.jpg
  • Related Link - https://tsk-corp.jp/vacuum-forming/technology/?utm…

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By reducing prototype costs, it is also possible to allocate the saved budget for modifications. This allows for adjustments to the prototype molds until satisfaction is achieved, directly leading to the production of high-quality products. Additionally, during the prototyping and modification phases, we will leverage our know-how and experience to advance the project in a proposal-driven manner. Even if the client cannot come up with the optimal modification plan, we will provide suggestions, so by simply conveying the requests and desired outcomes of the person in charge, we can deliver the best results.

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Applications/Examples of results

■Tray for automotive parts ■Tray for precision parts ■Tray for electronic components ■Tray for electrical equipment ■Serving tray ■Tray for semiconductors ■General-purpose parts tray ■Industrial tray

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Vacuum Forming Tray Selection Guidebook

Vacuum Forming Tray Selection Guidebook

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[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

[Case Study] Making Quantity Management of Parts Easier with Low Initial Costs

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[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

[Case Study] Improved Quality Issues and Quantity by Changing the Material of the Parts Tray

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TSK

TSK

Manufacturing and processing contract

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After 80 years since our founding, we have supported our customers' businesses from various angles, including logistics support, and by continuously incorporating customer feedback and exploring possibilities, we have come to believe that vacuum forming is the most efficient way to support our customers' manufacturing processes. Currently, we perceive three challenges—cost, quality, and proposals—as hurdles preventing the adoption of plastic products in manufacturing. Our company has manufacturing bases not only in Japan but also in Vietnam. To achieve low costs, we primarily focus on mold manufacturing in Vietnam, minimizing cost barriers and enabling us to engage in prototyping and production effectively.

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