We are confident in our jig manufacturing and analysis technology! (High hardness component business)
Significantly reduce setup time due to parts deterioration! We support everything from current situation analysis and issue identification to solution proposals, parts supply, and effectiveness measurement.
★Our in-house developed jigs accommodate complex shapes and difficult machining / Clarifying improvement points through research and analysis technology! Shapes that are difficult to achieve with just our existing equipment can be produced by designing and developing jigs. 〇 Complex shapes are made possible with jigs specifically for wire electrical discharge machining. 〇 High-precision machining without runout is achieved using a centering jig for cylindrical grinding. We are also designing and developing various other machining jigs!
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basic information
Our company not only offers processing but also collaborates with a wide range of observation and measurement equipment and local industrial testing facilities to analyze the current state and precision of existing products. Based on this, we provide support for improvement proposals and development that lead to higher quality and longer lifespan products. Please feel free to consult us about anything!
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Applications/Examples of results
【Case Studies of Problem Discovery and Resolution】 ■Case 1 (Major Precision Parts Manufacturer) In response to quality deterioration due to the aging of cutting edges in the precision parts cutting process, we conducted a root cause analysis of the quality decline and created an improvement proposal report, which was implemented. This led to improvements in product quality and stabilization for the customer, achieving optimization of their production process. ■Case 2 (Major Parts Processing Manufacturer) For customers using carbide material mold punch parts, we proposed PCD material parts and improved processing methods. This resulted in achieving over ten times the continuous production compared to before the proposal! We stabilized product quality and significantly reduced the time for regrinding and setup change operations. ■Case 3 (Equipment Manufacturer) For expensive unit parts that were disposable within equipment components, we leveraged our proposal capabilities and processing technology to suggest a partial replacement system. This simplified the replacement process and reduced part costs, contributing to increased production numbers and reduced manufacturing costs.
Detailed information
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Scanning Electron Microscope (SEM)
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Roundness measuring machine
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Cylindricity measurement results
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Laser microscope
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Laser shape acquisition model
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Friction and Wear Testing Machine
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Friction test results
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Company information
Samsung Diamond Industrial is a manufacturer of processing equipment that provides optimal process conditions using original cutting edges and laser oscillators for processing methods such as scribing, breaking, drilling, and patterning, along with automated devices that achieve high productivity. Since its establishment in 1935, the company has utilized its "high-quality cutting technology for various types of glass" to offer processing processes, equipment, and tools that can handle "all kinds of hard and brittle materials, as well as multilayer structures that include metals and organic materials." With solutions backed by theory and proven results, we aim to be a reliable "one-and-only partner" for our customers. Please feel free to contact us.
![[Fixture Example] Cylinder Block Machining Fixture](https://image.mono.ipros.com/public/product/image/f49/2000267594/IPROS3979392187692974027.JPG?w=280&h=280)
